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拋膜鏈齒輸送式殘膜回收機(jī)設(shè)計(jì)與試驗(yàn)
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD0701102-1),、國家自然科學(xué)基金項(xiàng)目(11562019),、國家星火計(jì)劃項(xiàng)目(2015GA891005)和塔里木大學(xué)校長基金群體創(chuàng)新項(xiàng)目(TDZKCX201501)


Design and Experiment of Sprocket Conveying Residual Film Recycling Machine of Casting Film
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    摘要:

    新疆棉田殘膜污染問題嚴(yán)重,,機(jī)械回收殘膜是目前主要的回收方式?,F(xiàn)有殘膜回收機(jī)普遍采用彈齒或伸縮桿齒式起膜裝置,,回收過程中容易出現(xiàn)殘膜纏繞工作部件,、卸膜難等問題,,影響起膜和卸膜效果,。為此,,借鑒現(xiàn)有機(jī)型的優(yōu)點(diǎn),,通過刨膜輥刀起膜、拋膜輥刀拋送原理,,設(shè)計(jì)一種起膜拋送,、鏈齒輸送、自動(dòng)脫膜的拋膜鏈齒輸送式殘膜回收機(jī)。該機(jī)具主要由起膜裝置,、輸送裝置,、脫膜裝置、傳動(dòng)系統(tǒng)和集膜箱等組成,。殘膜通過拋送起膜,,配合鏈齒輸送,實(shí)現(xiàn)殘膜與土塊分離,,保證了起膜的可靠性,;利用自動(dòng)脫膜和刮板式脫膜機(jī)構(gòu)完成卸膜,解決了殘膜纏繞,、卸膜難的問題,。田間試驗(yàn)結(jié)果表明:當(dāng)作業(yè)速度為4~7km/h時(shí),殘膜回收率均值為90.6%,,機(jī)具作業(yè)效率均值為0.84hm2/h,,殘膜含雜率均值為3.971%,當(dāng)作業(yè)速度較快時(shí),,提高了作業(yè)效率,,但回收率降低,含雜率增大,。當(dāng)作業(yè)速度為5km/h時(shí),,回收率均值為91.8%,作業(yè)效率均值為0.733hm2/h,,含雜率均值為2.605%,,為較適宜的作業(yè)速度。該機(jī)具運(yùn)行可靠,,起膜與脫膜效果較好,,可用于新疆棉田殘膜回收。

    Abstract:

    The problem of residual film pollution is serious in the cotton fields of Xinjiang, and the mechanical recycling of residual film is the main recycling method. In the existing residual film recycling machines, spring tine or telescopic rod tine film producing device are commonly used, thus the phenomenon that residual film winds work piece is prone to occur, affecting the effect of film producing and removal. In view of the above problems, a sprocket conveying residual film recycling machine of casting film with film producing throwing, sprocket conveying and automatic film stripping was designed according to the advantages of the existing models based on the principles of planer cylinder knife film producing and casting film cylinder knife throwing. The machine was mainly composed of film-producing device, conveying device, film stripping device, transmission system and film collecting box. The residual film by throwing up film with chain gear conveying realized the separation of residual film and film clod, ensured the reliability of automatic stripping, and the scraper stripping mechanism to complete unloading film, plastic film, solved the difficult problem of removing film winding. The results of the field experiment showed that when the operating speed was 4~7km/h, the average value of the recycling rate of residual film was 90.6%, the average value of working efficiency of the machine was 0.84hm2/h, and the average value of impurity rate of residual film was 3.971%. When the operating speed was fast, the working efficiency was improved, but the recycling rate was reduced, and the impurity rate was increased. When the operating speed was 5km/h, the average value of the recycling rate was 91.8%, the working efficiency was 0.733hm2/h, and the average value of impurity rate was 2.605%, so it was more suitable operation speed. The machine was operated well, which had good effects of film producing and stripping, and it can be used for the recycling of residual film in the cotton fields of Xinjiang, it can also provide design reference for residual film recycling machine.

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王旭峰,胡燦,魯兵,弋曉康,侯書林.拋膜鏈齒輸送式殘膜回收機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(3):122-129. WANG Xufeng, HU Can, LU Bing, YI Xiaokang, HOU Shulin. Design and Experiment of Sprocket Conveying Residual Film Recycling Machine of Casting Film[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(3):122-129.

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  • 收稿日期:2017-08-02
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  • 在線發(fā)布日期: 2018-03-10
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