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熔融沉積式3D打印路徑優(yōu)化算法研究
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“十二五”國家科技支撐計劃項目(2015BAF27B01),、國家自然科學(xué)基金項目(51705094)、四川省科技計劃項目(2015GZ0036,、2016GZ0195)和廣西高校中青年教師基礎(chǔ)能力提升項目(KY2016YB535)


Path Optimization Algorithm of 3D Printing Based on Fused Deposition Modeling
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    摘要:

    針對目前3D打印加工耗時長,、生產(chǎn)效率低的特點(diǎn),提出一種熔融沉積式3D打印路徑優(yōu)化算法,。針對部分零件切片輪廓封閉曲線多的情況,,提出一種基于蟻群算法的輪廓路徑規(guī)劃方法,合理規(guī)劃各輪廓的打印順序,。采用平行掃描對切片截面進(jìn)行填充,,分析掃描線角度對打印效率和打印質(zhì)量的影響,,確定最優(yōu)掃描線角度,,將填充區(qū)域進(jìn)行區(qū)域劃分,,提出了一種基于四點(diǎn)法的區(qū)域合并算法,并采用臨近法對合并區(qū)域打印次序進(jìn)行優(yōu)化,。運(yùn)用該算法進(jìn)行零件打印實驗,,與傳統(tǒng)的平行掃描法比較,3組零件的單層輪廓路徑長度分別縮短了19.5%,、12.5%,、10.7%,打印時間縮短了12.6%,、11.6%,、8.9%,打印零件的尺寸精度和表面質(zhì)量均有所提高,,結(jié)果表明,,該算法健壯有效并且打印效率更高。

    Abstract:

    In view of faults of the current 3D printing technology such as the long processing time and low production efficiency, a path optimization algorithm of 3D printing based on fused deposition modeling was developed. Because the slice contour of some printing parts was comprised of many closed curves, the starting point of each closed curve was determined by the nearest neighbor method and the 3D printing contour path planning was transformed into the trareling salesman problem. A contour path planning algorithm based on ant colony algorithm was developed in order to plan printing sequence of the contour paths reasonably. Parallel scanning method was adopted for filling the slice cross-section. Influence on printing efficiency and quality for different scanning angles was analyzed and optimal scanning angle was selected. The scanning area was divided into different areas and a region merging algorithm based on four-point method was developed. The printing sequence of the different areas was optimized by the nearest neighbor algorithm, which improved the scanning efficiency and molding quality. The experiment of printing parts was done by means of the path optimization algorithm. Compared with the traditional parallel scanning method, single layer contour path scanning lengths of the three parts were decreased by 19.5%, 12.5% and 10.7%,,the printing time was decreased by 12.6%, 11.6% and 8.9% and the dimensional accuracy and surface quality were improved. The result showed that the path optimization algorithm was robust and effective and its efficiency was high.

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韓興國,宋小輝,殷鳴,陳海軍,殷國富.熔融沉積式3D打印路徑優(yōu)化算法研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2018,49(3):393-401,,410. HAN Xingguo, SONG Xiaohui, YIN Ming, CHEN Haijun, YIN Guofu. Path Optimization Algorithm of 3D Printing Based on Fused Deposition Modeling[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(3):393-401,410.

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  • 收稿日期:2017-10-25
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  • 在線發(fā)布日期: 2018-03-10
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