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卵形-全正圓齒輪行星系變速扎穴機構設計與試驗
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國家自然科學基金項目(51675093)


Design and Experiment of Variable Speed Picking Hole Mechanism for Oval and Circular Gear Planetary System
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    摘要:

    針對深施型液態(tài)施肥機扎穴機構始終無法滿足噴肥針垂直姿態(tài)入出土問題,分別根據(jù)卵形非圓齒輪與全正圓齒輪行星輪系的組合嚙合特性,,設計了一種實現(xiàn)變速垂直扎穴的新型卵形-全正圓齒輪行星系扎穴機構,。采用卵形齒輪相互嚙合原理,,控制扎穴機構在工作周期內(nèi)的瞬時角速度變化,,實現(xiàn)變速扎穴,,滿足噴肥針在入土與出土過程中水平絕度速度趨近于零的特定要求,,達到穴口最小,。以噴肥針垂直姿態(tài)扎穴并滿足小穴口為設計目標,建立機構數(shù)學模型,,以扎穴機構轉速120r/min,、前進速度1.2m/s和扎穴深度80mm為約束條件,得到機構的結構參數(shù)為卵形齒輪長半軸距離39.9mm,、偏心率0.15,、正圓齒輪節(jié)曲線直徑68mm和噴肥針長度140mm,并運用ADAMS軟件進行虛擬試驗驗證,。通過高速攝像與扎穴試驗,,得到噴肥針在前進速度1.2m/s、扎穴轉速120r/min與扎穴深度80mm下的軌跡形狀,、水平絕對速度曲線以及穴口寬度。結果表明,,卵形-全正圓齒輪行星系變速扎穴機構在高轉速與前進速度下,,噴肥針始終保證垂直姿態(tài)入出土,實現(xiàn)了小穴口的目標,。

    Abstract:

    Aiming to the problem that picking hole mechanism of deep-fertilization liquid fertilizer applicator can not meet fertilizer-spraying needle inserted and pulled out of soil vertically all the time, according to the meshing characteristic of combining gears for oval noncircular with round gears. A new kind of picking hole mechanism was designed to achieve variable speed and vertical posture at picking hole. The meshing principle of oval gears were used, which controlled every moment change of angular velocity to achieve variable speed picking hole in the working period, the characteristic met specific requirement, which had horizontal velocity of fertilizerspraying needle trend to zero inserted and pulled out of soil, small hole mouth was achieved. To achieve small hole mouth and picking hole for vertical posture, the mathematics model of mechanism was established, with the rotational speed of picking hole mechanism of 120r/min, forward speed of 1.2m/s and depth of picking hole of 80mm as constraint conditions, structure parameters of mechanism were obtained, including half shaft distance of oval gear shaft of 39.9mm, eccentricity of 0.15, diameter of circular gear pitch curve of 68mm and length of fertilizerspraying needle of 140mm, and virtual experiment was verified by using the ADAMS software. The experiments of highspeed camera and picking hole were carried out, the trajectory shape of fertilizerspraying needle, curve of level absolute velocity and hole width were obtained when the forward speed was 1.2m/s, rotational speed of picking hole mechanism was 120r/min and depth of picking hole was 80mm, the reasons for the formation of such results were analyzed. Experiments results showed that fertilizer-spraying needle still guaranteed the target that had small hole mouth and picking hole for vertical posture.

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王金武,周文琪,李鑫,馮金龍,江東璇,王金峰.卵形-全正圓齒輪行星系變速扎穴機構設計與試驗[J].農(nóng)業(yè)機械學報,2018,49(5):136-142. WANG Jinwu, ZHOU Wenqi, LI Xin, FENG Jinlong, JIANG Dongxuan, WANG Jinfeng. Design and Experiment of Variable Speed Picking Hole Mechanism for Oval and Circular Gear Planetary System[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(5):136-142.

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  • 收稿日期:2017-09-12
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  • 在線發(fā)布日期: 2018-05-10
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