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茄子缽苗全自動移栽機構(gòu)優(yōu)化設(shè)計與試驗
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國家重點研發(fā)計劃項目(2017YFD0700800),、國家自然科學(xué)基金面上項目(51775104)和黑龍江省應(yīng)用技術(shù)研究與開發(fā)計劃重大項目(GA16B302)


Optimal Design and Experiment of Fully-automated Potted Eggplant Seedling Transplanting Mechanism
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    摘要:

    為了實現(xiàn)茄子缽苗的全自動機械化移栽,,設(shè)計了一種全自動茄子缽苗移栽機構(gòu),,提出了一種以牛頓插值法構(gòu)建的新型非圓齒輪,建立了茄子缽苗移栽機構(gòu)運動學(xué)模型,。通過農(nóng)藝與農(nóng)機的結(jié)合,,以缽盤規(guī)格、基質(zhì)體積比,、土缽含水率為試驗因素,,取苗力與土缽基質(zhì)損失率為試驗指標(biāo),,進(jìn)行了三因素三水平的正交試驗,試驗結(jié)果表明,,缽盤規(guī)格105穴,、基質(zhì)體積比1、土缽含水率70%~80%時,,取苗力為2.70N,,土缽基質(zhì)損失率為2.94%,利于茄子缽苗的全自動機械化移栽,。根據(jù)移栽機構(gòu)數(shù)學(xué)模型結(jié)合茄子缽苗農(nóng)藝要求,,開發(fā)了牛頓插值齒輪茄子缽苗移栽機構(gòu)優(yōu)化設(shè)計與分析軟件,優(yōu)化出一組滿足茄子缽苗移栽要求的參數(shù),。根據(jù)優(yōu)化的參數(shù)進(jìn)行三維建模,、虛擬仿真,運用3D打印技術(shù)制作物理樣機進(jìn)行了軌跡驗證試驗,,驗證了該機構(gòu)的正確性與可行性,,通過取苗試驗與栽植試驗,證明了該機構(gòu)的實用性,。

    Abstract:

    In order to realize the automatic transplanting of potted eggplant seedling, a fully-automated potted eggplant seedling transplanting mechanism was designed based on a new type of non-circular gear which was proposed according to Newton interpolation method and the kinematic model of the mechanism was built. Orthogonal experiment with three factors and three levels was carried out according to the combination of agronomy and agricultural machinery. The experiment factors were the size of the pot tray, the volume ratio of the matrix and the water content of the bowl. The experiment indexes were the strength of picking seedling and the loss rate of the matrix. Test results showed that it is beneficial for the full-automated mechanism to transplant the potted eggplant seedling when the size of the bowl was 105, the volume ratio of the matrix was 1, the water content of the pot body was 70%~80%, the picking strength was 270N, and the loss rate of the mortar matrix was 294%. According to the mathematical model of transplanting mechanism and eggplant seedling agronomy requirements, computer-aided analysis and optimization software of the automatic transplanting mechanism was developed and used to obtain a set of parameters which satisfied the transplanting operation requirements. The optimized parameters were used for three-dimensional modeling and virtual simulation testing, and 3D printing technology was used to make a physical prototype for the trajectory verification test, which verified the validity and feasibility of the mechanism. The picking seedling tests and the transplanting tests certified the practicability of the mechanism.

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趙勻,劉星,薛向磊,張衛(wèi)星,單伊尹,周脈樂.茄子缽苗全自動移栽機構(gòu)優(yōu)化設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2018,49(5):152-160. ZHAO Yun, LIU Xing, XUE Xianglei, ZHANG Weixing, SHAN Yiyin, ZHOU Maile. Optimal Design and Experiment of Fully-automated Potted Eggplant Seedling Transplanting Mechanism[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(5):152-160.

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  • 收稿日期:2018-01-18
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  • 在線發(fā)布日期: 2018-05-10
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