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三移動兩轉動振動篩驅動機構優(yōu)化與試驗
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國家自然科學基金項目(51475090)、黑龍江省高校新世紀優(yōu)秀人才支持項目(1254-NCET-003)、黑龍江省科學基金項目(E2017004)和東北農業(yè)大學學術骨干計劃項目


Optimization and Experiment on Driving Mechanism of Vibrating Screen with Three Translations and Two Rotations
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    摘要:

    為提高玉米脫出物在振動篩上的篩分效率,基于傳統(tǒng)的平面往復振動篩,設計了一種玉米清選振動篩驅動機構,,可使篩面實現(xiàn)3個移動2個轉動;為深入研究其運動規(guī)律和篩分性能,,用封閉矢量多邊形法推導了篩面上任意一點的位移方程,;以篩面后端振幅最小為目標,應用Isight軟件優(yōu)化各驅動桿件的長度,,使篩面后端的振幅達到最小值15.4mm,;利用Matlab數(shù)值模擬確定篩面運動為非簡諧周期運動。為確定驅動機構主軸轉速和玉米脫出物喂入量對振動篩性能的影響,,通過試驗比較玉米籽粒在該機構篩面與平面往復振動篩面上的透篩率,,試驗結果表明,當玉米脫出物的喂入量為6kg/s時,,該機構主軸的最佳轉速為260r/min,,玉米籽粒在該機構篩面上的透篩率比其在平面往復振動篩上的透篩率提高了5.75%,節(jié)省功耗16.1%,。

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    Vibrating sieve for corn cleaning is a vital component of corn harvester. To further improve the screening efficiency of corn threshed mixture on the screen,,a new type of driving mechanism of vibrating screen for corn cleaning was designed, in which three translations and two rotations of the screen can be realized based on the plane reciprocation mechanism with only two translation. To obtain the motion laws and screening performance of the screen,the displacement equation of any point on the screen were derived by using the closed vector polygon method. The lengths of each drive rod were determined by using optimal design of the software Isight. The optimization objective was that the displacement of the screen in the rear would be minimum. The back amplitudes of the screen optimized was 15.4mm. Combining Matlab software,,the results of numerical simulation showed that the motion of the mechanism was cyclical and not simply harmonic. Comparative experiment was conducted on the new type of driving mechanism and the plane reciprocation mechanism. Sieving rate of corn particles penetrated the sieve with high-speed camera was recorded,,under the condition of different speeds of spindle and the mass of corn threshed mixture. In the experiments,the mass percentages of corn kernels,,corn stalks,,corncob and light mixture were 73.3%,17.6%,,8.7% and 0.4%, respectively. The conclusion was drawn that the optimized speed of spindle was 260r/min when the maximum feed mass was 6kg/s. The corresponding sieving rate was increased by 5.75% and energy consumption was reduced by 16.1%. The superiority of this new organization was proven. The research result provided a theoretical basis for designing more reasonable cleaning mechanism to improve the production efficiency.

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王立軍,段良坤,鄭招輝,崔友強,李義博,趙惠君.三移動兩轉動振動篩驅動機構優(yōu)化與試驗[J].農業(yè)機械學報,2018,49(6):138-145. WANG Lijun, DUAN Liangkun, ZHENG Zhaohui, CUI Youqiang, LI Yibo, ZHAO Huijun. Optimization and Experiment on Driving Mechanism of Vibrating Screen with Three Translations and Two Rotations[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(6):138-145.

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  • 收稿日期:2017-11-21
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  • 在線發(fā)布日期: 2018-06-10
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