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立式管道泵流動(dòng)噪聲特性與仿生降噪研究
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國家自然科學(xué)基金項(xiàng)目(51379091)和江蘇高校優(yōu)勢學(xué)科建設(shè)工程項(xiàng)目(PAPD)


Flow Noise of Pipeline Pump and Bionic Sound Optimization
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    摘要:

    為了研究立式管道泵內(nèi)部聲場特性,,減少管道泵運(yùn)行時(shí)的噪聲,,基于CFD+Lighthill聲類比理論對(duì)管道泵內(nèi)部流場與聲場進(jìn)行仿真求解,并借鑒貓頭鷹羽毛端部鋸齒結(jié)構(gòu)進(jìn)行仿生優(yōu)化,以期達(dá)到降噪目標(biāo),。針對(duì)0.8Qd、Qd及1.2Qd 3個(gè)運(yùn)行工況,選用RNG k-ε模型分別對(duì)立式管道泵進(jìn)行非定常數(shù)值模擬,獲得3個(gè)工況下管道泵內(nèi)部壓力脈動(dòng)數(shù)據(jù),。提取非定常計(jì)算所得的脈動(dòng)力,導(dǎo)入聲學(xué)軟件LMS Virtual.lab中進(jìn)行聲場計(jì)算,,得到各工況下管道泵進(jìn),、出口聲壓級(jí)、泵體內(nèi)部的聲壓分布及主要噪聲源分布,。結(jié)果表明:管道泵內(nèi)部流動(dòng)誘導(dǎo)噪聲與壓力脈動(dòng)密切相關(guān),,主要是由葉輪與泵體的動(dòng)靜干涉引起,其頻率特性與壓力脈動(dòng)相似,,聲壓分布集中在軸頻,、葉頻及其倍頻,葉頻時(shí)聲壓級(jí)最大,。流量越大,,管道泵進(jìn)、出口聲壓級(jí)越大,?;诜律鷮W(xué)原理,參考貓頭鷹體表覆羽樣本利用相似準(zhǔn)則設(shè)計(jì)仿生鋸齒葉片,,展開仿生降噪研究,,選擇齒距、齒寬,、齒高3個(gè)因素,,設(shè)計(jì)了16組正交試驗(yàn)?zāi)P停?jì)算得到各工況下泵內(nèi)部流場和聲場數(shù)據(jù),。選取最優(yōu)降噪模型與原模型進(jìn)行對(duì)比分析,,結(jié)果表明:仿生葉片尾緣鋸齒結(jié)構(gòu)能夠起到降低壓力脈動(dòng)、穩(wěn)定流場,、降低噪聲的作用,,其中設(shè)計(jì)工況下噪聲降幅明顯,葉頻處噪聲降低8dB,。

    Abstract:

    In order to research the internal sound field characteristics and reduce the running noise of vertical pipeline pump, the CFD and Lighthill sound analogy theory was adopted to solve the internal flow and acoustic field. The sawtooth structure of the owl feather was used to conduct bionic optimization to reduce noise. Firstly, the pressure fluctuation of pipeline pump at 0.8Qd, Qd and 1.2Qd were obtained from the unsteady simulation with the RNG k-ε turbulence model in CFX software. The datum of pressure fluctuation were extracted and input into the LMS Virtual.lab acoustics software, the SPL of the pump discharge, internal sound pressure distribution and main noise source in pumps at different flows were got by acoustic field calculation. The simulation results showed that the flowinduced noise of pipeline pump was closely related to the pressure fluctuation which was mainly caused by rotorstator interaction,both of them had the same frequency characteristic, the sound pressure was mainly distributed in shaft frequency, blade frequency and frequency multiplication, the maximum sound pressure appeared at 1 time blade passing frequency. With the decrease of the flow rate, the SPL of the pump discharge was increased. Then, based on the bionics principle, the similarity criterion was used to establish the bionic blade model with reference to the structure characteristics of the specimen of the owl wings. Three parameters, including tooth width, tooth pitch and tooth width were constructed to control the geometry of the bionic blade,,and these parameters were chosen to design 16 orthogonal test models. Finally, the internal flow and sound field datum of different impellers under different working conditions were got by calculation. Compared with the optimal model,,the result showed that the bionic blade with sawtooth structures can reduce the pressure fluctuation, stabilize the flow field and reduce the noise. Noise reduction was obvious under the design condition, and the noise of the blade frequency was decreased as high as 8dB.

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張金鳳,賈 靜,胡日新,王 洋,曹璞鈺.立式管道泵流動(dòng)噪聲特性與仿生降噪研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(9):138-145. ZHANG Jinfeng, JIA Jing, HU Rixin, WANG Yang, CAO Puyu. Flow Noise of Pipeline Pump and Bionic Sound Optimization[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(9):138-145.

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  • 收稿日期:2017-12-21
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  • 在線發(fā)布日期: 2018-09-10
  • 出版日期: 2018-09-10
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