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真空干燥過程中物料質(zhì)量在線測量設(shè)備設(shè)計與試驗
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國家重點研發(fā)計劃項目(2017YFD0400905)和中國農(nóng)業(yè)大學基本科研業(yè)務(wù)費專項資金項目(2017GX001)


On-line Measurement of Material Quality in Vacuum Drying Process
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    摘要:

    針對真空脈動干燥過程中物料質(zhì)量在線獲取易受到機械振動,、溫度變化和氣流短時沖擊等多重干擾,,導致測量困難,、測量精度不高的問題,提出了將固定料架和測量料架分離的測量方案,,并選用高精度的測量器件,,在經(jīng)過信號濾波、溫度修正和氣流干擾排除等多種修正手段后,,實現(xiàn)了溫度變化范圍20~45℃,、無明顯外部劇烈振動、沖擊時間小于1min的正常進抽氣條件下總量程1500g,、去掉料盤后有效量程1000g,、最大引用誤差0.1%的物料質(zhì)量在線測量。靜態(tài)測試結(jié)果顯示,,滿量程最大引用誤差0.06%,,物料干燥測試結(jié)果顯示,干燥終點最大引用誤差0.1%,,能夠清楚反映整個干燥過程中的質(zhì)量變化情況和干燥速率變化情況,,可為研究農(nóng)產(chǎn)品干燥過程中物料狀態(tài)變化規(guī)律和實現(xiàn)自動干燥工藝調(diào)控提供技術(shù)支持。

    Abstract:

    The change of material mass is an important parameter of material state evaluation during the drying process. Pulsed vacuum drying process is a sealed state, herein, the device of mass measurement must be installed inside the drying chamber, which leads to the measurement processing vulnerable to interference, including the mechanical vibration caused by equipment operation, temperature change caused by drying room heating, airflow interferences which with pulsating state. The multiple effects of these disturbances may cause low measurement accuracy. In order to solve this problem, a measurement plan for separating the heating plate fixed material rack and the material measuring rack was put forward. Firstly, the vibration characteristics of the rack were effectively analyzed. The minimum resonance vibration frequency was about 8Hz, and the main resonance frequency was about 25Hz. According to the vibration characteristic, twoorder IIR digital filter were designed, which effectively solved the vibration problem. Then the drift characteristics of the sensor were measured for zero drift of the sensor caused by temperature. The correction temperature range was 20~45℃, and it was found that it can be corrected by five or six order polynomials. However, the higher calculation of higher order polynomials was not conducive to the realtime control of the whole machine. Therefore, the piecewise polynomial fitting method was adopted. The temperature stage of the piecewise fitting formula of zero drift werey=647062-60410t+1403t2 (20℃≤t<215℃), y=21235-2172t+62t2-065t3 (215℃≤t<43℃), y=-499406+23206t-2749t2(43℃≤t≤45℃). The air turbulence in the process of inlet and outlet was not regular, which had little effect on the whole drying process. Therefore, the measured data of intake and exhaust stages were removed and replaced with linear interpolation data. In order to get the final mass data, a linear relationship between filtered and corrected sensor output and standard mass was established, and the final mass conversion formula was mo=0.00044021(x-y)-1.4553. In the formula, through the static test, the measurement system of full scale maximum reference error was 0.06%. The results of material drying test showed that the maximum reference error of the drying end was 0.1%. Through the data recording during drying process, it can clearly reflect the quality change and drying rate change in the whole drying process. The research result provided technical support for studying the changing rule of material status and realizing automatic drying process control in the drying process of agricultural products. 

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薛令陽,王書茂,高振江,于賢龍,林 海,魏 青.真空干燥過程中物料質(zhì)量在線測量設(shè)備設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2018,49(9):326-337. XUE Lingyang, WANG Shumao, GAO Zhenjiang, YU Xianlong, LIN Hai, WEI Qing. On-line Measurement of Material Quality in Vacuum Drying Process[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(9):326-337.

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  • 收稿日期:2018-03-19
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  • 在線發(fā)布日期: 2018-09-10
  • 出版日期: 2018-09-10
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