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基于數(shù)值模擬與實驗的三角轉(zhuǎn)子泵性能研究
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國家重點研發(fā)計劃項目(2016YFC0801600)


Investigation on Performance of Triangular Rotor Pump Based on Numerical Simulation and Experiment
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    摘要:

    根據(jù)Wankel發(fā)動機(jī)傳動原理,設(shè)計了一種雙進(jìn)出口的三角轉(zhuǎn)子泵,。闡述了三角轉(zhuǎn)子泵的工作原理和結(jié)構(gòu)特點,,通過數(shù)值模擬和機(jī)械損失數(shù)學(xué)模型對三角轉(zhuǎn)子泵的流量,、壓力,、機(jī)械損失及機(jī)械效率等方面進(jìn)行了計算和分析,,并通過實驗對數(shù)值模擬的預(yù)測結(jié)果進(jìn)行了驗證,。結(jié)果表明,,在額定轉(zhuǎn)速190r/min時,,進(jìn)口流量波動較大,3個工作腔交替完成吸入和排出,,出口總流量較為平穩(wěn),;工作腔一個工作循環(huán)的壓力環(huán)包括工作腔擴(kuò)容,、快速增壓、穩(wěn)定輸出,、快速降壓4個階段,;實驗流量和壓力與模擬值吻合較好,隨著轉(zhuǎn)速的提高,,壓力和流量都明顯提升,,額定轉(zhuǎn)速下流量和壓力的模擬值分別為8.96m3/h、2 013.92kPa,;通過機(jī)械損失數(shù)學(xué)模型得到的,、在額定轉(zhuǎn)速下密封片的摩擦損失、端面損失,、軸承損失,、齒輪嚙合損失分別為103.4、182.5,、60.5,、33.2W,,機(jī)械效率的模擬值和實驗值較為吻合,,分別為92.9%和93.3%。

    Abstract:

    According to the principle of Wankel engine transmission, a double inlet and outlet triangular rotor pump was designed, and the working principle, structural characteristics and mathematical model of cylinder line of the triangular rotor pump were described. Mathematical model of mechanical losses of the new pump such as seals loss, rotor end loss, bearings loss and gear meshing loss was built. The working fluid in the pump was numerically simulated by using Fluent. The results of numerical simulation and mathematical model were used to calculate and analyze the flow rate, pressure, mechanical loss and mechanical efficiency of the triangular rotor pump, and the results of numerical simulation were verified by experiments. The results showed that at a rated speed of 190r/min, the inlet flow rate was fluctuated, and the three working chambers alternately performed suction and discharge, and the total outlet flow was relatively stable. The pressure cycle of one work cycle of the working chamber included four phases of the working chamber expansion phase, the rapid pressurization phase, the stable output phase, and the rapid depressurization phase. The flow rate and pressure recorded in the experiment agreed well with the predicted values. With the increase of the rotational speed, the pressure and flow rate were significantly 〖JP3〗increased. The predicted values of the flow rate and pressure at the rated rotational speed were 8.96m3/h and 2013.92kPa, respectively. The friction loss of the seals, rotor end, bearings, and gear meshing at the rated rotational speed obtained by the mathematical model of mechanical loss were 103.4W, 182.5W, 60.5W and 33.2W, respectively, and the predicted and experimental values of mechanical efficiency were in good agreement, which were 92.9% and 93.3%, respectively.

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李術(shù)才,李夢天,張 霄,張慶松,郝彭帥,王子昂.基于數(shù)值模擬與實驗的三角轉(zhuǎn)子泵性能研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2018,49(9):389-396. LI Shucai, LI Mengtian, ZHANG Xiao, ZHANG Qingsong, HAO Pengshuai, WANG Ziang. Investigation on Performance of Triangular Rotor Pump Based on Numerical Simulation and Experiment[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(9):389-396.

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  • 收稿日期:2018-06-09
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  • 在線發(fā)布日期: 2018-09-10
  • 出版日期: 2018-09-10
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