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能動(dòng)型電磁液冷緩速器設(shè)計(jì)與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(51777003、51741701)和北京市自然科學(xué)基金項(xiàng)目(3182007)


Design of Active Electromagnetic Liquid-cooled Retarder for Heavy Vehicles
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    摘要:

    針對(duì)電渦流緩速器耗電量大和制動(dòng)力矩?zé)崴ネ藝?yán)重的問題,,基于渦流制動(dòng)與電機(jī)再生制動(dòng)原理,,提出一種將液冷式電渦流緩速器與單相外轉(zhuǎn)子磁阻電機(jī)結(jié)構(gòu)相結(jié)合的新型能動(dòng)型緩速器,。建立了能動(dòng)型緩速器的電磁場(chǎng)數(shù)學(xué)模型,,數(shù)值模擬預(yù)測(cè)了其制動(dòng)性能,,優(yōu)化了電機(jī)的開通,、關(guān)斷角,,計(jì)算了下坡持續(xù)制動(dòng)時(shí)電機(jī)能量回收時(shí)的功率,最后對(duì)該緩速器的空損力矩,、制動(dòng)力矩?zé)崴ネ?、發(fā)電性能和電動(dòng)性能進(jìn)行了臺(tái)架試驗(yàn),試驗(yàn)結(jié)果表明,,在1000r/min時(shí)渦流制動(dòng)力矩達(dá)到1260N·m,,持續(xù)制動(dòng)12min,制動(dòng)力矩僅下降15%,,可滿足重型貨車的輔助制動(dòng)需求,;電機(jī)再生制動(dòng)力矩隨著轉(zhuǎn)速的增大呈先增大后減小的趨勢(shì),在1000r/min時(shí)制動(dòng)力矩達(dá)到最大,;當(dāng)車輛以35km/h的速度下坡制動(dòng)時(shí),,能量回收功率可達(dá)到94kW。

    Abstract:

    To solve high power consumption and problem of braking torque heat-fade of the conventional eddy current brake, a new active electromagnetic liquid-cooled retarder was proposed based on the principle of eddy current brake and motor energy regeneration brake. The new type of retarder included a liquid cooled eddy current retarder and a single-phase switched reluctance motor with an outer rotor. The mathematical model of electromagnetic field for the retarder was established. The braking performance of the retarder was predicted by numerical simulation, the opening and closing angle of the switched reluctance motor were optimized, and the energy recovery power of the the switched reluctance motor in the downhill continuous braking, the energy recovered in the emergency braking and start torque at low speed were calculated. At last, tests for the air loss moment, heat-fade of braking toque, power generation performance and power-driven performance were carried out. The test results showed that the eddy current braking torque reached 1260N·m at 1000r/min. The braking torque was declined by 15% in the continuous braking stage. The braking torque of the motor was increased at first and then decreased with the increase of speed. When the speed was 1000r/min, the braking torque of the motor reached the maximum;when the vehicle was slowed down at speed of 35km/h, the recovery power was up to 94kW.

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郭文光,李德勝,葉樂志,張凱,門爽.能動(dòng)型電磁液冷緩速器設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(10):396-402. GUO Wenguang, LI Desheng, YE Lezhi, ZHANG Kai, MEN Shuan. Design of Active Electromagnetic Liquid-cooled Retarder for Heavy Vehicles[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(10):396-402.

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  • 收稿日期:2018-04-11
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  • 在線發(fā)布日期: 2018-10-10
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