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隨動式殘膜回收機撿拾裝置設計與試驗
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農業(yè)部公益性行業(yè)科研專項(201503105)


Design and Experiment on Collecting Device for Profile Modeling Residual Plastic Film Collector
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    摘要:

    針對我國棉花覆膜種植模式所造成的大面積農田殘膜污染問題,,在實施耐候地膜新的國家標準基礎上,,基于耐候地膜在回收時的完整性,設計了一種可將膜面翻轉而清除雜質的隨動式殘膜撿拾裝置,。通過測試耐候地膜的力學特性,計算撿拾時殘膜的受力情況,表明撿拾時殘膜的受力小于其平均縱向拉斷力,;對樣機關鍵作業(yè)部件進行設計和分析,運用Matlab軟件繪制撿拾釘齒端點在土壤中的運動軌跡,,確定了撿拾釘齒長度及撿拾釘齒在鏈板上的排列尺寸,;通過撿拾滾筒上鏈板間距與起膜率,、清雜率關系的單因素試驗,得到鏈板間距的最優(yōu)值,;對撿拾滾筒,、撿拾釘齒裝置運動過程的受力情況進行了分析計算,并對樣機的作業(yè)性能進行了試驗研究,。田間試驗結果表明,,當隨動式殘膜回收機的前進速度為4.0~4.4km/h時,殘膜回收率為89.54%,,表明其撿拾裝置滿足田間作業(yè)要求,。

    Abstract:

    Plastic-film mulching has improved crop production of cotton greatly in Northwest China. With the use of plastic film year by year, the problem of pollution has become increasingly apparent. Film mulching has many advantages, such as water storage and weed control, but overmuch residual plastic film fragments influenced the physical property of agricultural soil. Aiming at the pollution problem, the new national standard of plastic film was published. On the basis of the new national standard of weathering film, a collecting and removing device for the residual plastic film recovery machine was designed as the integrity of weathering film. By testing the mechanical properties of the weatherproof film and force of the residual film when collecting, the results showed that the film would not be broken during the collecting process. The key working parts were designed and analyzed, while the length and the arrangement of the nail and the film collecting parts were determined by plotting trajectory of end of collecting nail in soil based on the software of Matlab. Through the single factor experiment on the relationship between distance of chains and residual film collecting rate and straw removing rate, the optimal value of the chains spacing was obtained. The stress analysis of ground roller, collecting and removing device was carried out during the movement process, and the performance of the machine was tested. The field experiment results showed that the recovery rate of residual film was 89.54% when the forward speed of the residual film recovery machine was between 4.0km/h and 4.4km/h, indicating that the collecting device can meet the requirements of residual plastic film collection.

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楊松梅,顏利民,莫毅松,陳學庚,張慧明,蔣德莉.隨動式殘膜回收機撿拾裝置設計與試驗[J].農業(yè)機械學報,2018,49(12):109-115,164. YANG Songmei, YAN Limin, MO Yisong, CHEN Xuegeng, ZHANG Huiming, JIANG Deli. Design and Experiment on Collecting Device for Profile Modeling Residual Plastic Film Collector[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(12):109-115,,164.

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  • 收稿日期:2018-06-08
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  • 在線發(fā)布日期: 2018-12-10
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