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基于振動減阻原理的旋轉(zhuǎn)中耕機關(guān)鍵部件設計與試驗
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國家重點研發(fā)計劃項目(2016YFD0701905)和黑龍江省應用技術(shù)研究與開發(fā)計劃重大項目(GA16B301)


Design and Experiment of Key Components of Rotary Cultivator Based on Vibration Reducing Resistance Principle
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    摘要:

    針對傳統(tǒng)中耕機粘重土壤環(huán)境作業(yè)時切削阻力大,、能耗高等問題,,借鑒農(nóng)業(yè)機械設計中振動減阻方法,,對旋轉(zhuǎn)中耕機關(guān)鍵部件進行設計,。通過建立旋轉(zhuǎn)單體運動方程,對碎土刀切削土壤阻力及旋轉(zhuǎn)單體減阻機理進行分析,,為旋轉(zhuǎn)中耕機關(guān)鍵部件設計提供理論依據(jù),。采用二次正交旋轉(zhuǎn)組合試驗,,以機器前進速度、刀輥轉(zhuǎn)速和彈簧剛度為試驗因素,,以作業(yè)功耗,、碎土率為試驗指標,在室內(nèi)進行臺架試驗,,并運用Design-Expert軟件對試驗數(shù)據(jù)進行方差分析和響應面分析,,得到影響因素與響應指標之間的數(shù)學模型,對數(shù)學模型進行優(yōu)化及驗證,。試驗結(jié)果表明,,在刀輥轉(zhuǎn)速為247~268r/min,、機器前進速度為0.5~1.0m/s,、彈簧剛度為11.39~15.16N/mm時,相應試驗指標作業(yè)功耗為1.55~1.90kW,、碎土率為91.3%~92.9%,。選取最優(yōu)水平組合中的一組進行驗證及對比試驗,結(jié)果表明,,通過振動可有效降低旋轉(zhuǎn)中耕機的作業(yè)功耗,,與傳統(tǒng)機型相比,其作業(yè)功耗下降了32%,。在最優(yōu)組合參數(shù)下進行田間試驗,,得到其作業(yè)功耗為1.95kW,碎土率為92.8%,,其作業(yè)性能滿足中耕機作業(yè)要求,。

    Abstract:

    Aiming at the problems of large cutting resistance and high energy consumption when working on rotating monomer of traditional cultivators, the key component of rotary cultivator was designed according to the method of vibration reducing resistance in agricultural machinery design. The motion equation of rotating monomer was established, and the analysis of reducing resistance was done. The analysis can provide theoretical basis for the design of the rotating monomer. For the study on performance of rotary cultivator, the quadratic regression orthogonal rotation combined design was used for the experiment. The forward speed, spring stiffness coefficient and rotational speed of knife were taken as the influential factors, the rate of broken soil and the power consumption were taken as test indexs, and the test was conducted in the indoor soil bin. Through the variance analysis and response surface analysis by DesignExpert software, the mathematical model between influencing factors and response indexes was obtained, and the mathematical model was optimized and validated. The field test showed that when rotational speed of knife was 247~268r/min, forward speed was 0.5~1.0m/s and the spring stiffness coefficient was 11.39~15.16N/mm, the rate of broken soil was 91.3%~92.9%, the power consumption was 1.55~1.90kW, the result of contrast test showed that the vibration can effectively reduce the operating power consumption of the rotating monomer, compared with the traditional device, the results showed that the vibration rotating monomer can reduce the power consumption by 32%. To the optimal level combination of field experiment, the rate of broken soil was 92.8%, and the power consumption was 1.95kW. The results showed that the vibrating rotary monomer can meet the requirements of operation technology of cultivator. The research result provided important theoretical and technical reference for the improvement and optimization of the key components of rotary cultivator.

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王文明,王天元,郭兵,陳旭,周福君.基于振動減阻原理的旋轉(zhuǎn)中耕機關(guān)鍵部件設計與試驗[J].農(nóng)業(yè)機械學報,2019,50(3):35-45. WANG Wenming, WANG Tianyuan, GUO Bing, CHEN Xu, ZHOU Fujun. Design and Experiment of Key Components of Rotary Cultivator Based on Vibration Reducing Resistance Principle[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(3):35-45.

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  • 收稿日期:2018-09-28
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  • 在線發(fā)布日期: 2019-03-10
  • 出版日期: 2019-03-10
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