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橫軸流式玉米柔性脫粒裝置設(shè)計與試驗
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山東省高等學(xué)校優(yōu)勢學(xué)科人才團隊培育計劃項目(魯教人字[2015]18號)


Design and Experiment on Transverse Axial Flow Flexible Threshing Device for Corn
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    摘要:

    針對黃淮海地區(qū)玉米籽粒直收過程中籽粒破碎率和未脫凈率高的問題,,結(jié)合現(xiàn)有玉米脫粒滾筒的結(jié)構(gòu)特點,設(shè)計了橫軸流式玉米柔性脫粒裝置,。該裝置內(nèi)置柔性脫粒滾筒,,脫粒元件采用柔性釘齒和彈性短紋桿組合結(jié)構(gòu),實現(xiàn)了玉米果穗的柔性低損傷脫粒,。研究了滾筒關(guān)鍵設(shè)計參數(shù)對脫粒性能的影響,建立了該脫粒滾筒關(guān)鍵結(jié)構(gòu)參數(shù)的設(shè)計方法,;利用ADAMS軟件進行了動平衡模擬仿真,,開展脫粒系統(tǒng)的動平衡試驗,保證了整機工作的可靠性,;選取滾筒轉(zhuǎn)速,、脫粒間隙和喂入量作為試驗因素進行了室內(nèi)臺架正交試驗,確定較優(yōu)參數(shù)組合:喂入量為8kg/s,,滾筒轉(zhuǎn)速為450r/min,,凹板間隙為40mm。在該條件下,,玉米果穗的籽粒破碎率為0.65%,,未脫凈率為0.59%,,符合國家相關(guān)標(biāo)準(zhǔn)要求。

    Abstract:

    Corn has become the top substitute for rice and wheat, thereby significantly influencing the lives of people involved in increasing corn production. The technology of corn harvesting has been developing toward the direction of mechanical harvesting. At present, corn grain harvesting can complete harvesting, threshing and cleaning process at one time, which reduces operation process and improves working efficiency. It is the development trend of corn harvest. However, the corn grain moisture content restricts the development of corn grain harvest. In order to solve the problem of high maize kernel damaged rate and high unthreshed rate during the corn harvest in Huang-Huai-Hai region, a transverse axial flow corn threshing test system was designed which used flexible tooth and elastic short rasp bar as threshing elements. In order to make the material in the cylinder have a transmission capacity, the flexible tooth and elastic short rasp bar were arranged in four heads. The test system adopted grid concave. Six spiral guide bars were arranged at the inner wall of the cover to assist the speed of material movement. The key design parameters of this type threshing system were calculated and explained. For the sake of reliability, the dynamic balance simulation was carried out with ADAMS software and YYW-1000 dynamic balance machine checked the accuracy. The threshing cylinder speed, concave clearance and feed rate were selected as the influence factors, and the maize kernel damaged rate and unthreshed rate were selected as the performance indexes in the orthogonal experiments. The optimal experimental results were as follows: threshing cylinder speed was 450r/min, the concave clearance was 40mm and the feed rate was 8kg/s. And the corresponding performance indexes were as follows: the maize kernel damaged rate was 0.65%, the unthreshed rate was 0.59%, which could completely reach the requirement of the national standards in China. The research result of the threshing system provided reference for design of the type of corn harvester.

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耿端陽,何珂,王騫,金誠謙,張國海,鹿秀鳳.橫軸流式玉米柔性脫粒裝置設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2019,50(3):101-108. GENG Duanyang, HE Ke, WANG Qian, JIN Chengqian, ZHANG Guohai, LU Xiufeng. Design and Experiment on Transverse Axial Flow Flexible Threshing Device for Corn[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(3):101-108.

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  • 收稿日期:2018-09-04
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  • 在線發(fā)布日期: 2019-03-10
  • 出版日期: 2019-03-10
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