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串聯(lián)機器人多模式標定與剛柔耦合誤差補償方法研究
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國家自然科學基金項目(51575236)和江蘇省研究生科研與實踐創(chuàng)新計劃項目(KYCX17_1462)


Multi-mode Calibration and Rigid-Flexible Coupling Error Compensation Method of Serial Robot
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    摘要:

    工業(yè)串聯(lián)機器人有著較大的幾何誤差,還存在著不可忽視的非幾何誤差,,使其在高精度領域的應用受限,。本文建立了一種包含幾何與柔性誤差的完整剛柔耦合位置誤差模型,,并采用基于預測殘差和加權遞推平均濾波算法改進的Levenberg-Marquardt算法(M-LMA)辨識耦合誤差參數(shù)。為了提高測量過程的效率及可靠性,,結合測量設備的檢測特性與末端執(zhí)行器的幾何特性兩種外部約束,提出了一種基于線性遞減權重的粒子群算法(LDW-PSOA)的測量位姿智能選取方法。重點提出了一種局部精補償方法,,其可與標定或者全局補償同時使用,也可直接單獨使用,。同時,,根據(jù)機器人自身特性及加工需求,提出了一種基于預測精度與參數(shù)數(shù)量的模型擇優(yōu)方法,,并且制定了一種多模式精度提高策略,。此外,將本文所建立的模型及提出的算法集成于Matlab開發(fā)平臺,,實現(xiàn)GUI交互系統(tǒng),。實驗結果表明,本文提出的精度提高策略不僅能以多種方式實現(xiàn)機器人高精度定位的性能,,且具有高效可靠的測量過程,。

    Abstract:

    Industrial serial robot has not only large geometric errors, but also nongeometric errors that can not be ignored, which limits its application in the field of high accuracy. A complete rigidflexible coupling position error model, including geometric and compliance errors was established, and a modified Levenberg-Marquardt algorithm (M-LMA) based on the predictive residual errors and the weighted recursive average filtering algorithm was used to identify the coupling error parameters. In order to improve the efficiency and reliability of the measurement process, an intelligent selection method of the measuring poses based on the linearly decreasing weight particle swarm optimization algorithm (LDW-PSOA) was proposed, which combined the external constraints of the detection features of the measuring equipment and the geometric characteristics of the endeffector. A local precise compensation method was proposed, which can be used simultaneously with the calibration or the global compensation respectively, and can also be applied directly alone. Meanwhile, a model optimization method based on the prediction accuracy and the number of parameters was proposed according to the characteristics of the robot and processing demands, and a multimode accuracy improvement strategy was formulated. Furthermore, the established models and the proposed algorithms were integrated into the development platform of Matlab to realize a GUI interface system. Finally, the experimental results showed that the proposed accuracy improvement strategy can not only achieve the performance of highprecision positioning of the robot in many ways, but also had an efficient and reliable measurement process.

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陳宵燕,張秋菊,孫沂琳.串聯(lián)機器人多模式標定與剛柔耦合誤差補償方法研究[J].農業(yè)機械學報,2019,50(3):396-403. CHEN Xiaoyan, ZHANG Qiuju, SUN Yilin. Multi-mode Calibration and Rigid-Flexible Coupling Error Compensation Method of Serial Robot[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(3):396-403.

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  • 收稿日期:2019-01-08
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  • 在線發(fā)布日期: 2019-03-10
  • 出版日期: 2019-03-10
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