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穴盤(pán)苗自動(dòng)移栽機(jī)苗缽?qiáng)A持力檢測(cè)系統(tǒng)設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0700103),、國(guó)家自然科學(xué)基金項(xiàng)目(51875175)和河南省創(chuàng)新型科技人才建設(shè)項(xiàng)目(184200510017)


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    摘要:

    針對(duì)夾持力可調(diào)式穴盤(pán)苗自動(dòng)移栽機(jī)取苗爪安裝空間狹小、檢測(cè)裝備布置不當(dāng)易傷苗或回帶缽苗基質(zhì)等問(wèn)題,,基于聚偏氟二乙烯(Polyvinylidene fluoride,,PVDF)壓電薄膜與軟硬件融合信號(hào)調(diào)理技術(shù),,提出了一種穴盤(pán)苗自動(dòng)移栽機(jī)苗缽?qiáng)A持力檢測(cè)系統(tǒng),,該系統(tǒng)由PVDF壓電薄膜,、信號(hào)調(diào)理電路,、無(wú)線通信模塊,、信號(hào)采集軟件系統(tǒng)組成,。通過(guò)PVDF壓電薄膜實(shí)時(shí)監(jiān)測(cè)取苗爪對(duì)苗缽?qiáng)A持力的變化情況,利用壓電效應(yīng)將夾持力轉(zhuǎn)換為電荷量,;通過(guò)信號(hào)調(diào)理電路,,完成電荷-電壓信號(hào)轉(zhuǎn)換、信號(hào)放大,、工頻信號(hào)消除,,以及削弱地面激勵(lì)與自動(dòng)移栽機(jī)工作產(chǎn)生的振動(dòng)噪聲;通過(guò)無(wú)線通信模塊將硬件調(diào)理后的夾持力信號(hào)發(fā)送至基于LabVIEW的信號(hào)采集軟件系統(tǒng),,并采用卡爾曼濾波器濾除殘余的振動(dòng)噪聲,,最終實(shí)現(xiàn)苗缽?qiáng)A持力的精確測(cè)量、顯示、存儲(chǔ),、報(bào)警等功能,,達(dá)到減少苗缽損傷率、提高移栽成功率的目的,。標(biāo)定試驗(yàn)結(jié)果表明,,夾持力檢測(cè)傳感器的平均線性決定系數(shù)為0.9914,平均靈敏度為1.0027,,精度為6.024%,,滿足移栽作業(yè)過(guò)程中夾持力測(cè)量準(zhǔn)確性的要求;室內(nèi)試驗(yàn)結(jié)果表明,,苗缽?qiáng)A持力檢測(cè)系統(tǒng)具有較好的穩(wěn)定性和一致性,,適用于自動(dòng)移栽取、投苗過(guò)程中苗缽?qiáng)A持力的精準(zhǔn)監(jiān)測(cè),。

    Abstract:

    The damage degree of pot seedling in the process of automatic transplanting in dry farming has a direct impact on the survival rate of pot seedling in the later stage. Moreover, the clamping force of pot seedling plays key role in evaluating the damage degree. Aiming at the problems of narrow installation space, improper arrangement of testing equipment to damage seedling or bring back seedling matrix in the automatic transplanter with adjustable clamping force, a clamping force detection system of pot seedling was developed based on piezoelectric film (Polyvinylidene fluoride,,PVDF) and signal conditioning technology. The system consisted of PVDF piezoelectric film, special signal conditioning circuit, wireless communication module and signal acquisition software system. The working procedure of the system can be divided into the following steps. Firstly, PVDF piezoelectric film monitored the change of clamping force of seedling claw on pot seedling in real time, and the clamping force was converted into electric charge by piezoelectric effect. Secondly, via the special signal conditioning circuit, the system can implement chargevoltage signal conversion, signal amplification, signal elimination of power frequency, and weaken the vibration and noise generated by ground excitation and transplanter operation. Thirdly, the processed clamping force signal was sent to the signal acquisition software system based on LabVIEW by wireless communication module, and the residual vibration noise was filtered through Kalman filter. The whole system can effectively realize the measurement, indication, storage and warning the clamping force of pot seedling, and assist to reduce the damage rate of pot seedling and improve the success rate of transplantation. In addition, the calibration experiments and laboratory validation experiments were performed to verify the precision and reliability of the system respectively. The calibration experiments demonstrated that the average linear determination coefficient of the clamping force detection sensor was 0.9914, the average sensitivity was 1.0027, and the accuracy was 6.024%. The laboratory validation experiments indicated that the mean and maximum fluctuation ranges of the clamping force measurement values were small, and the standard deviation of the clamping force measurement values of each group were lower than 0.076N, and the output voltage value of the clamping force detection sensor was basically consistent with the variation law of the clamping force during the actual transplanting process. In conclusion, the overall results showed that the developed system had the advantages of high measurement accuracy, low cost and fast response, and can provide a useful reference for clamping force detection of pot seedling in automatic transplanter. 

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王俊,張海洋,金鑫,姬江濤,高頌.穴盤(pán)苗自動(dòng)移栽機(jī)苗缽?qiáng)A持力檢測(cè)系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(5):79-87. WANG Jun, ZHANG Haiyang, JIN Xin, JI Jiangtao, GAO Song.[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(5):79-87.

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  • 收稿日期:2018-11-03
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  • 在線發(fā)布日期: 2019-05-10
  • 出版日期: 2019-05-10
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