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茯苓真空脈動中試干燥裝置設(shè)計與試驗
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國家重點研發(fā)計劃項目(2017YFD0400905),、現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)專項資金項目(CARS-21)和北京工商大學(xué)青年教師科研啟動基金項目(QNJJ2019-18)


Design and Test of Pilot Pulsed Vacuum Infrared Drying Equipment for Poria cocos
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    摘要:

    為解決茯苓丁工業(yè)化干燥過程中破碎率高、干燥時間長的問題,,將碳纖維紅外干燥技術(shù)和真空脈動干燥技術(shù)相結(jié)合,,設(shè)計了基于碳纖維紅外板的真空脈動中試干燥裝置,,以驗證該干燥方式實際應(yīng)用的可行性,。該中試干燥裝備由干燥室,、真空系統(tǒng),、干燥模塊、控制系統(tǒng)等組成,。將實際真空脈動過程劃分為4個階段:抽真空階段,、真空保持階段、破空階段,、常壓階段??刂葡到y(tǒng)以觸摸屏為主機,,通過MODBUS協(xié)議與各從機進行通訊,組成控制器網(wǎng)絡(luò),?;趯Ω稍锸覂?nèi)真空度的監(jiān)測,采用時序控制,,實現(xiàn)干燥室內(nèi)“真空-常壓”的連續(xù)轉(zhuǎn)換,。控制系統(tǒng)基于干燥溫度的實時監(jiān)測和反饋,,實現(xiàn)對碳纖維紅外板加熱的有效調(diào)控,。以12mm×12mm×12mm的茯苓丁為試驗原料進行了中試試驗驗證。結(jié)果表明:該中試干燥裝備設(shè)計方案可行,,控制方案可靠,,可有效實現(xiàn)茯苓丁的干燥。真空保持時間,、常壓保持時間分別為5,、4min時,干燥時間最短,,約為480min,。真空脈動紅外干燥后茯苓丁一級品占比83.63%,相比目前的連續(xù)式熱風(fēng)干燥,,破碎率明顯降低

    Abstract:

    In order to solve the problem of long drying time and high breakage rate of Poria cocos cubes during industrial drying process, the infrared drying technology of carbon fibers was combined with the vacuum pulsating drying technology, and a pulsed vacuum drying equipment was designed based on characteristic carbon fibers infrared plate. The pilot-scale drying equipment consisted of drying chamber, vacuum system, single-layer drying unit and control system. For convenience of analysis, the actual vacuum pulsed process was divided into four stages: vacuum stage, vacuum holding stage, breaking stage and atmospheric pressure holding stage. The touch screen was connected with the slave controllers by RS232/485 to form a network, and communicated with each other through the MODBUS protocol. Based on the monitoring of vacuum degree in drying chamber, the continuous conversion from vacuum to atmospheric pressure in drying chamber was realized by time sequence control. Based on the monitoring of the temperature of carbon fiber infrared board and the feedback of the drying temperature, the drying temperature can be effectively controlled. Poria cocos cubes with size of 12mm×12mm×12mm was used as experimental material to verify the results. The results showed that the design and control scheme of the drying equipment were reliable, and the continuous pulsation of vacuumatmospheric pressure can be realized, and the material can be dried effectively. The shortest drying time was about 480min when the vacuum duration time and atmospheric pressure duration time were 5min and 4min, respectively. Compared with continuous hot air drying, the breakage rate of pulsed vacuum drying was obviously reduced. The drying equipments and results can be applied to the drying of Poria cocos cubes, which can provide theoretical basis for the combined application of infrared drying technology and pulsed vacuum drying technology.

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張衛(wèi)鵬,鄭志安,陳暢,潘忠禮.茯苓真空脈動中試干燥裝置設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2019,50(7):362-371. ZHANG Weipeng, ZHENG Zhian, CHEN Chang, PAN Zhongli. Design and Test of Pilot Pulsed Vacuum Infrared Drying Equipment for Poria cocos[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(7):362-371.

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  • 收稿日期:2019-01-08
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  • 在線發(fā)布日期: 2019-07-10
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