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車輛換擋系統(tǒng)調(diào)壓閥優(yōu)化設(shè)計與試驗
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國家自然科學(xué)基金項目(51765033)


Optimum Design of Pressure Regulating Valve in Vehicle Shift System
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    摘要:

    針對車輛換擋充油過程中離合器充油壓力曲線的實際值與理想值之間存在偏差的問題,建立了包含供油單元,、電磁換向閥,、調(diào)壓閥和離合器的換擋系統(tǒng)仿真模型,采用AMESim對充油過程進行仿真分析,。以充油壓力為優(yōu)化目標(biāo),,應(yīng)用誤差積分準(zhǔn)則確定優(yōu)化函數(shù),通過Pareto圖得到調(diào)壓閥中影響充油壓力的關(guān)鍵參數(shù)為閥口開度,、彈簧預(yù)緊力和阻尼孔直徑,。分別采用二次拉格朗日非線性規(guī)劃算法(Nonlinear programming by quadratic Lagrangian,NLPQL)和遺傳算法 (Genetic algorithms,,GA) 對上述參數(shù)進行優(yōu)化,。對比優(yōu)化后的仿真充油曲線與理想充油曲線,可知遺傳算法為最優(yōu)算法,,并確定了調(diào)壓閥的最優(yōu)結(jié)構(gòu)參數(shù),。根據(jù)控制變量法設(shè)計試驗方案,結(jié)果表明,,采用遺傳算法優(yōu)化后,,換擋系統(tǒng)的穩(wěn)定性在一定程度上得到提高,其充油過程更加符合理想充油過程,,換擋品質(zhì)得到改善,。

    Abstract:

    During the progress of oil filling in the vehicle, the deviation between actual pressure and ideal pressure always affects the shift quality. For enhancing the shift quality, the model for simulation of the vehicle shift system was established, which included fuel supply unit, electromagnetic reversing valve, pressure regulating valve and clutch. The oil filling progress was simulated and analyzed in AMESim. Taking the oil filling pressure as optimization target, the optimized function was obtained on the basis of the error integral criterion. In pressure regulating valve, the key parameters affecting the oil filling pressure were obtained by the Pareto diagram as follows: the opening of the valve, the spring preloading force and the diameter of damping hole. Nonlinear programming by quadratic Lagrangian and genetic algorithms were respectively applied to optimize parameters above. According to the comparison between the optimized simulation oil filling curve and the ideal oil filling curve, the genetic algorithm was defined as the optimal algorithm, and the optimal structural parameters of the pressure regulating valve were determined. Based on the variable controlling approach, the experimental schemes were designed. The results of the experiments showed that the stability of the optimal shift system was improved to some extent, and the optimal oil filling process was more close to the ideal oil filling process, providing a reliable reference for improving the shift quality.

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魏列江,李維,劉增光,羅小梅,安一超,項可.車輛換擋系統(tǒng)調(diào)壓閥優(yōu)化設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2019,50(10):360-366. WEI Liejiang, LI Wei, LIU Zengguang, LUO Xiaomei, AN Yichao, XIANG Ke. Optimum Design of Pressure Regulating Valve in Vehicle Shift System[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(10):360-366.

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  • 收稿日期:2019-05-15
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  • 在線發(fā)布日期: 2019-10-10
  • 出版日期: 2019-10-10
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