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五軸加工刀觸點路徑非線性誤差補償與修復方法
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國家自然科學基金青年基金項目(51905377)


Method on Compensation and Correction of CC Path Nonlinear Error for Five-axis Machining
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    摘要:

    自由曲面五軸加工時,,兩個旋轉坐標參與線性插補會引起刀具與曲面的實際切觸點(刀觸點)偏離預設的刀觸點線性軌跡,,形成刀觸點路徑的非線性誤差,。為有效降低該誤差,提出一種基于理想刀觸點路徑的非線性誤差補償與修復方法,。通過分析刀具姿態(tài)變化引起刀觸點路徑非線性誤差的產(chǎn)生機制,分別建立機床運動學變換模型和刀觸點路徑的非線性誤差模型,,根據(jù)當前插補刀心點求出與之相應的插補刀觸點,,再求出插補刀觸點與刀觸點路徑間的空間距離和垂足位置坐標,進而分別確定非線性誤差的補償距離和方向,,對插補刀心點的位置進行實時修復后,,再完成對5個進給軸的伺服控制。仿真結果表明,,該方法能有效降低刀觸點路徑的非線性誤差,,對提高五軸線性插補時刀觸點軌跡的控制精度具有實用價值,。

    Abstract:

    While five-axis machining for the freeform surface, deviation is easily produced between the cutter contacting (CC) points and the given linear CC path because of the two rotation coordinates participating in the linear interpolation process, and the nonlinear error of the CC path is simultaneously formed. In order to effectively reduce the error, a nonlinear error compensation and correction method based on the ideal CC path was proposed. By analyzing the mechanism of the nonlinear error of CC path caused by the cutter’s attitude being changed, the machine tool kinematics transformation model and the model of the CC path nonlinear error were established respectively. The CC point was obtained firstly according to the current interpolation cutter center point. Secondly, the foot point coordinate and the spatial distance between the CC point and the CC path were calculated. The third step was to determine the compensation distance and direction of the nonlinear error respectively. After the position of the tool center point being real-time corrected, the servo control of the five feed axes would be carried out. The simulation results showed that the method can effectively reduce the nonlinear error of the CC path and had practical value for improving the control accuracy of the CC point trajectory during five-axis linear interpolation.

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陳良驥,王中州,睢英照,魏廣西.五軸加工刀觸點路徑非線性誤差補償與修復方法[J].農(nóng)業(yè)機械學報,2020,51(1):410-416. CHEN Liangji, WANG Zhongzhou, SUI Yingzhao, WEI Guangxi. Method on Compensation and Correction of CC Path Nonlinear Error for Five-axis Machining[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(1):410-416.

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  • 收稿日期:2019-06-05
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  • 在線發(fā)布日期: 2020-01-10
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