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玉米播種機播深和壓實度綜合控制系統(tǒng)設(shè)計與試驗
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國家重點研發(fā)計劃項目(2016YFD0700103,、2016YFD0200607)


Design and Test of Control System for Seeding Depth and Compaction of Corn Precision Planter
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    摘要:

    提高玉米播深合格率和一致性,,并保持適宜的壓實度,可以確保種子和土壤的良好接觸,,從而促進玉米苗期生長,,有利于提高產(chǎn)量。本文對播深和壓實度控制過程進行了分析,,通過實時調(diào)節(jié)施加在四連桿仿形機構(gòu)上的液壓力調(diào)節(jié)下壓力,,實現(xiàn)播深的間接控制,通過實時調(diào)節(jié)鎮(zhèn)壓機構(gòu)處的彈簧伸長量調(diào)節(jié)鎮(zhèn)壓力,,從而間接控制壓實度,。從播深和壓實度綜合控制角度出發(fā),設(shè)計了播深和壓實度電液控制系統(tǒng),,主要包括測控系統(tǒng),、液壓系統(tǒng)和機械部分等??刂葡到y(tǒng)的階躍響應(yīng)測試結(jié)果表明:下壓力控制系統(tǒng)的調(diào)節(jié)時間均值為2.69s,,穩(wěn)態(tài)誤差均值為91.5N,,超調(diào)量均值為22.95%;鎮(zhèn)壓力控制系統(tǒng)的調(diào)節(jié)時間均值為1.44s,,穩(wěn)態(tài)誤差均值為30N,,超調(diào)量均值為1.83%。田間試驗表明,,當(dāng)設(shè)定播深為50mm,、目標(biāo)下壓力為3000N、目標(biāo)鎮(zhèn)壓力傳感器測量值為400N,、播種機作業(yè)速度為6~10km/h時,,電液主動調(diào)節(jié)方式下的播深合格率均值為91.33%,播深變異系數(shù)均值為8.98%,,機械調(diào)節(jié)方式下的播深合格率均值為82.67%,,播深變異系數(shù)均值為16.73%?;陔娨褐鲃诱{(diào)節(jié)方式的播種機的試驗指標(biāo)優(yōu)于基于機械調(diào)節(jié)方式的指標(biāo),。

    Abstract:

    Keeping appropriate and consistent seeding depth and compaction pressure is beneficial to rapid and consistent seed germination, and finally increases yield. Seeding depth and compaction pressure varies with terrain floating and different field conditions. In order to make the planter adapt to varying field conditions and keep the seeding depth and compaction pressure in the set range, an electro-hydraulic precise control system for seeding depth and compaction pressure was designed, including hydraulic system, controller, downforce sensor, compaction pressure sensor, oil pressure sensor, and A/D signal acquisition modules. The downforce sensor and compaction pressure sensor were used to sense the real-time downforce and compaction pressure. Control signals were sent to hydraulic valves after calculating the differences between set value and actual measured value by controller, then the action direction and pressure of the hydraulic cylinder connected to the planter unit frame were adjusted, therefore the downforce and compaction pressure applied to the planter unit were adjusted. Through bench test, the control process of the system was calibrated. The step response test results of control system showed that the average adjustment time of the downforce control system was 2.69s, the average steady state error was 91.5N, and the average overshoot was 22.95%. The adjustment time of the compaction pressure control system was 1.44s, the stable state error was 30N and the overshoot was 1.83%. The mechanical spring-regulated seeding unit and electro-hydraulic-regulated seeding unit were installed on a same planter and their performances were obtained and compared though field tests. As for electro-hydraulic-regulated seeding unit, the seeding depth was set to 50mm, the target value of downforce was set to 3000N, and the target value of compaction pressure sensor was set to 400N. The planter operated at 6~10km/h. For the unit under electro-hydraulic active adjustment mode, the seed depth qualification rate was 91.33%, the coefficient of variation (CV) was 8.98%. For the unit under the mechanical adjustment mode, the seed depth qualification rate was 82.67%, and the CV was 16.73%. The test index of the unit based on the electro-hydraulic active adjustment method was better than the index of the unit based on the mechanical spring adjustment method. The research result provided a kind of electro-hydraulic method and system to adjust downforce and compaction pressure actively and accurately, which can finally realize consistent seeding depth and compaction pressure.

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白慧娟,方憲法,王德成,苑嚴(yán)偉,周利明,???玉米播種機播深和壓實度綜合控制系統(tǒng)設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2020,51(9):61-72. BAI Huijuan, FANG Xianfa, WANG Decheng, YUAN Yanwei, ZHOU Liming, NIU Kang. Design and Test of Control System for Seeding Depth and Compaction of Corn Precision Planter[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(9):61-72.

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  • 收稿日期:2020-05-09
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  • 在線發(fā)布日期: 2020-09-10
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