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高地隙自走式噴霧機多模式液壓轉(zhuǎn)向系統(tǒng)設(shè)計與試驗
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國家重點研發(fā)計劃項目(2017YFD0700704),、中國農(nóng)業(yè)科學(xué)院基本科研業(yè)務(wù)費專項(SR201902)和農(nóng)業(yè)農(nóng)村部南京農(nóng)業(yè)機械化研究所所級重點項目(CAAS-NRAM-SJ-201903)


Design and Experiment of Multi-mode Hydraulic Steering System of High Clearance Self-propelled Sprayer
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    摘要:

    為提高高地隙噴霧機的機動性能和作業(yè)效率、減少壓苗損傷,,設(shè)計了基于PID控制算法的多模式液壓轉(zhuǎn)向系統(tǒng),。采用AMESim軟件建立了機械-液壓系統(tǒng)耦合模型,采用序列二次組合優(yōu)化算法確定PID參數(shù)的最佳組合,,并對不同負載力和負載質(zhì)量下的系統(tǒng)控制精度進行仿真。仿真結(jié)果表明:當(dāng)比例系數(shù)為19.087,、積分時間常數(shù)為2.008,、微分時間常數(shù)為0.032時,系統(tǒng)誤差最??;前后液壓缸負載力差值或負載質(zhì)量變大,,位移誤差隨之增大,最大誤差為-2.18mm,,PID控制算法和壓力補償系統(tǒng)確保了變載荷下系統(tǒng)的控制精度,。研制了多模式液壓轉(zhuǎn)向系統(tǒng),進行了坡地和田間轉(zhuǎn)向試驗,,田間試驗時,,前后輪轉(zhuǎn)向液壓缸之間平均位移誤差為4.07mm,最大誤差為-17.59mm,;在坡度15°的路面上,,前、后輪轉(zhuǎn)向液壓缸之間的平均位移誤差為4.89mm,,最大誤差為21.34mm,;在前輪轉(zhuǎn)向和四輪轉(zhuǎn)向模式下,不同外前輪轉(zhuǎn)向角田間轉(zhuǎn)向半徑的實測值略均大于理論值,,誤差率均小于4.0%,。試驗結(jié)果驗證了所設(shè)計的轉(zhuǎn)向系統(tǒng)具有較高的控制精度和穩(wěn)定性。

    Abstract:

    A multi-mode hydraulic steering system based on PID control algorithm was designed to improve the maneuverability and efficiency of high clearance sprayer. The new technical scheme of the hydraulic system was proposed. The coupling model of mechanical-hydraulic system was established in AMESim software, and the optimal combination of PID parameters was determined by sequential quadratic combination optimization algorithm. And then the control precision of the system was simulated under different load force and load mass. The simulation results showed that the controlling precision was superior when the proportional coefficient was 19.087, the integral time constant was 2.008, and the differential time constant was 0.032. When the loading force difference or the load mass of the front and rear hydraulic cylinders was increased, the displacement error was increased, and the maximum error was only -2.18mm, which meant that the PID control algorithm and pressure compensation system can ensure the control accuracy. The multi-mode hydraulic steering system was developed for sloping road and field experiment. For the field experiment, the average displacement error between steering cylinders of front and rear wheels was 4.07mm, and the maximum displacement error was -17.59mm. For the sloping road experiment, the average displacement error between steering hydraulic cylinders of front and rear wheels was 4.89mm, and the maximum displacement error was 21.34mm. The measured value of steering radius at different steering angles was a little greater than the theoretical value for both steering modes and the error rate was less than 4.0%. The experimental results showed that the designed steering system had superior control accuracy and stability.

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扈凱,張文毅.高地隙自走式噴霧機多模式液壓轉(zhuǎn)向系統(tǒng)設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2020,51(9):366-373. HU Kai, ZHANG Wenyi. Design and Experiment of Multi-mode Hydraulic Steering System of High Clearance Self-propelled Sprayer[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(9):366-373.

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  • 收稿日期:2020-05-08
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  • 在線發(fā)布日期: 2020-09-10
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