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小型方捆機(jī)草捆動態(tài)稱量系統(tǒng)設(shè)計與試驗
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北京市農(nóng)林科學(xué)院創(chuàng)新能力建設(shè)專項(KJCX20200416),、現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)專項資金項目(CARS-03)和2020年度農(nóng)機(jī)北斗導(dǎo)航與智能測控北京市工程實驗室建設(shè)項目(PT2020-22)


Design and Experiment of Dynamic Weighing System for Small Square Baler
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    摘要:

    針對小方捆機(jī)作業(yè)過程中草捆連續(xù)、單捆動態(tài)分離稱量難,、撿拾器升降頻繁,、地面起伏大等問題,基于多傳感器融合技術(shù)設(shè)計了一套方捆機(jī)草捆動態(tài)稱量系統(tǒng),。提出了一種草捆動態(tài)分離,、識別方法,構(gòu)建了基于稱量臺實時下壓力和俯仰角的雙參數(shù)草捆動態(tài)稱量系統(tǒng),,實現(xiàn)了單草捆動態(tài)獨立稱量,。該系統(tǒng)由機(jī)械部分、傳感器部分,、數(shù)據(jù)采集模塊,、衛(wèi)星定位模塊、顯示終端及上位機(jī)軟件組成,,傳感器部分包括4個壓力式稱量傳感器,、稱量臺俯仰角傳感器和草捆狀態(tài)識別傳感器。系統(tǒng)可以實時顯示稱量臺下壓力,、稱量臺俯仰角、草捆質(zhì)量,、草捆狀態(tài)和經(jīng)緯度等信息,。進(jìn)行了草捆動態(tài)稱量系統(tǒng)性能試驗,結(jié)果表明,,靜態(tài)模式下系統(tǒng)的草捆質(zhì)量預(yù)測值最大相對誤差為0.38%,;動態(tài)模式下草捆質(zhì)量預(yù)測值和真實值決定系數(shù)R2達(dá)到0.996,系統(tǒng)預(yù)測的相對誤差為-4.40%~4.30%,。說明系統(tǒng)具有較高的準(zhǔn)確性及較好的魯棒性,,滿足田間草捆稱量的實際需要,為打捆機(jī)作業(yè)質(zhì)量評價提供了一種快速測量手段。

    Abstract:

    Aiming at the problems in the operation of small square baling machine, such as baling continuous, difficult dynamic separating and weighing a single bale, frequently rising and lifting of pickup, and ground up and down, a dynamic weighing system of square baling machine was designed based on multisensor fusion technology. A dynamic separation and identification method of bales was proposed by changing the track. A dynamic weighing system of straw bale based on realtime downforce and pitch angle of weighing platform was established. As a result, the dynamic independent weighing of single straw bale was realized. The system included mechanical part, sensor part, data acquisition module, satellite positioning module, display terminal and upper computer software. The sensor part includes four pressuretype weighing sensors, the tilt angle sensor of the weighing platform and the straw bale status identification sensor. The system could display realtime information such as pressure under weighing platform, pitch angle of weighing platform, bale weight, bale status, longitude and latitude, etc. In June 2020, the performance test of straw bale dynamic weighing system was carried out in Xiaotangshan National Precision Agriculture Research Base in Changping District, Beijing City. The results showed that the maximum relative error of the predicted bale weight in the static mode was 0.38%. In the dynamic mode, the R2 of the predicted bale weight and the true value reached 0.996, and the relative error range of the system predicted weight was -4.40%~4.30%. The results showed that the system had excellent accuracy and robustness, and the system could satisfy the practical needs of weighing grass bales in the field. The system provided a fast measurement method for the operation quality evaluation of baler.

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張安琪,孟志軍,陳立平,武廣偉,叢岳,安曉飛.小型方捆機(jī)草捆動態(tài)稱量系統(tǒng)設(shè)計與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2020,51(10):170-175,185. ZHANG Anqi, MENG Zhijun, CHEN Liping, WU Guangwei, CONG Yue, AN Xiaofei. Design and Experiment of Dynamic Weighing System for Small Square Baler[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(10):170-175,185.

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  • 收稿日期:2020-07-22
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  • 在線發(fā)布日期: 2020-10-10
  • 出版日期: 2020-10-10
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