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對蝦逐只分離裝置設(shè)計與試驗
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國家重點研發(fā)計劃項目(2018YFD0700904)


Design and Experiment on Prawn Single Separation Device
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    摘要:

    為實現(xiàn)轉(zhuǎn)盤式對蝦剝制機自動、有序,、逐只喂入,,設(shè)計了一種對蝦逐只分離裝置,該裝置主要由夾持器,、導(dǎo)引勺,、輪盤、后殼和傳動機構(gòu)等組成,。以去頭對蝦的幾何參數(shù)為依據(jù),,通過分析去頭對蝦的外形特征和受力情況,確定了夾持器,、導(dǎo)引勺等關(guān)鍵部件的結(jié)構(gòu)參數(shù)以及分離裝置的轉(zhuǎn)速范圍,。以轉(zhuǎn)速為試驗因素,,以重排率、漏排率,、對蝦破損率和排料速率為指標,,在對蝦逐只分離裝置試驗臺上進行了單因素試驗,并利用圖像采集系統(tǒng)分析了分離裝置的工作過程,。結(jié)果表明:對蝦逐只分離裝置的最優(yōu)轉(zhuǎn)速為20r/min,,在該轉(zhuǎn)速下重排率為9.2%、漏排率為7.7%,、對蝦破損率為2.5%,、排料速率為164只/min,。研究表明,,該裝置結(jié)構(gòu)設(shè)計可行,能夠?qū)ξr雜亂無序的狀態(tài)變?yōu)閱沃惠敵鰻顟B(tài),。

    Abstract:

    The directional feeding of rotary prawn peeling machine depends on manual work, which has the problems of high labor intensity and low efficiency. Feeding one by one is the premise of realizing automatic orientation of prawn. Aiming to discharge deheading prawns one by one, a prawn single separation device was designed, which was mainly composed of clamper, guide spoon, roulette, back shell and transmission mechanism. Based on the geometric dimension of deheading prawn, the structural parameters of clamper, guide spoon and other key components and the speed range of the separation device were determined by analyzing the shape characteristics and pressure conditions of deheading prawn. Single factor experiment was carried out on the experimental platform of the prawn single separation device, treating the rotation speed of the device as experimental factor, and the repeated discharge rate, leakage rate, damage rate and discharge rate of prawn as indexes. The working process of the separation device was analyzed by using image capture system. The results showed that the optimal speed of the prawn single separation device was 20r/min. At this speed, the repeated discharge rate, leakage rate, damage rate of prawn and discharge speed of prawn were 9.2%, 7.7%, 2.5% and 164 pieces/min, respectively. The structure design of the device was feasible, and it can turn disordered prawns into single output status. The design of the prawn single separation device can provide technical support for the mechanized feeding of rotary prawn peeling machine.

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熊師,趙博,胡小鹿,李佳,周利明,方憲法.對蝦逐只分離裝置設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2020,51(11):357-365. XIONG Shi, ZHAO Bo, HU Xiaolu, LI Jia, ZHOU Liming, FANG Xianfa. Design and Experiment on Prawn Single Separation Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(11):357-365.

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  • 收稿日期:2020-01-15
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  • 在線發(fā)布日期: 2020-11-10
  • 出版日期: 2020-11-25
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