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小麥粉等距螺旋喂料裝置優(yōu)化設(shè)計(jì)與試驗(yàn)
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2018YFD0400704)和河南省科技廳自然科學(xué)項(xiàng)目(182102110163)


Optimization Design and Experiment of Wheat Flour Equal Pitch Screw Feeding Device
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    摘要:

    針對自動(dòng)包裝生產(chǎn)線上輸送小麥粉等距螺旋喂料裝置參數(shù)以經(jīng)驗(yàn)設(shè)計(jì)為主、缺乏系統(tǒng)設(shè)計(jì)方法的問題,,基于粒子群算法對螺旋喂料裝置參數(shù)進(jìn)行了優(yōu)化設(shè)計(jì),。首先,針對輸送小麥粉螺旋喂料器流量計(jì)算公式與實(shí)際流量誤差較大,、降低參數(shù)優(yōu)化設(shè)計(jì)準(zhǔn)確性的問題,以實(shí)際流量與理論流量的差值作為響應(yīng)值,,以對流量差值影響顯著的螺距,、內(nèi)軸徑、轉(zhuǎn)速為變量設(shè)計(jì)正交試驗(yàn),,建立了變量與響應(yīng)值之間的二階回歸方程,,由此得到修正后的小麥粉流量計(jì)算式;然后,,基于粒子群算法,,以流量最大和螺旋體質(zhì)量最小作為優(yōu)化目標(biāo),以螺旋葉片外徑,、螺距,、內(nèi)軸外徑、內(nèi)軸筒內(nèi)徑作為變量,,并采取比例的形式將2個(gè)目標(biāo)轉(zhuǎn)換為單目標(biāo)優(yōu)化問題,,進(jìn)行尋優(yōu)求解;最后,,根據(jù)算法優(yōu)化結(jié)果進(jìn)行試驗(yàn),,結(jié)果表明,優(yōu)化后流量為3.0546t/h,,比經(jīng)驗(yàn)設(shè)計(jì)值提升了18.15%,,螺旋體質(zhì)量為6.2779kg,比經(jīng)驗(yàn)設(shè)計(jì)質(zhì)量減小了29.39%,,修正后優(yōu)化的理論流量為2.8647t/h,,與實(shí)際測定流量的誤差為6.22%。

    Abstract:

    Aiming to meet its operational challenges, the parameters of a wheat flour equalpitch screw feeder are mainly based on empirical design, but systematic research of its optimization is lacking. Thus, an optimization method was presented based on particle swarm optimization. Firstly, to improve the accuracy and rationality of the algorithm optimization results, the large error between the empirical calculation formula of the mass flow rate was mitigated, and actual tests were done. The differences between the response value, pitch S, inner shaft diameter d, and rotational speed n, which had significant influences on the flow difference, were taken as variables. The orthogonal experiments were designed by using DesignExpert software, a secondorder regression equation between the three variables and the response value was established and the modified formula of wheat mass flow rate was obtained. Then, according to the modified formula, based on particle swarm optimization, with maximum mass flow rate and smallest screw weight as the optimization goals, the outer diameter of the blade, pitch, outer diameter of the inner shaft, and inner diameter of the inner shaft were taken as variables. The two goals were then transformed into singleobjective optimization problems in a proportional way for optimization. Finally, tests were carried out according to the optimization results, showing that the optimized mass flow rate was 3.0546t/h, which was 18.15% higher than the empirical design value of 2.5853t/h, and the screw weight was 6.2779kg, which was 29.39% lower than its empirical design. The theoretical mass flow rate of the modified optimization result was 2.8647t/h and the error for the actual measured flow value of 3.0546t/h was 622%. The result demonstrated the reliability of the modified mass flow rate calculation formula and optimization design method, which provided a reference for the design of a wheat flour equalpitch screw. 

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徐雪萌,李飛翔,申長璞,李永祥,常東濤.小麥粉等距螺旋喂料裝置優(yōu)化設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(12):150-157. XU Xuemeng, LI Feixiang, SHEN Changpu, LI Yongxiang, CHANG Dongtao. Optimization Design and Experiment of Wheat Flour Equal Pitch Screw Feeding Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(12):150-157.

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  • 收稿日期:2020-08-03
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  • 在線發(fā)布日期: 2020-12-10
  • 出版日期: 2020-12-10
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