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基于數(shù)字車間的聯(lián)合收獲機制造品質(zhì)終檢系統(tǒng)研究
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國家重點研發(fā)計劃項目(2017YFD0700204)


End-of-line Inspection System of Combine Harvester Manufacturing Quality Based on Digital Workshop
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    摘要:

    針對聯(lián)合收獲機整機制造品質(zhì)檢測自動化水平不高,、缺乏成套檢測系統(tǒng)等問題,結(jié)合國家相關(guān)標準規(guī)范和企業(yè)實際需求,提出了2種整機制造品質(zhì)檢測方案,,即多工位流水線式檢測和多功能單元線式檢測,。通過數(shù)字化手段建立了2種整機制造品質(zhì)檢測系統(tǒng)的虛擬仿真模型,包括聯(lián)合收獲機,、車間,、檢測儀器設(shè)備、傳感器和虛擬工人等,,并在Visual Components環(huán)境中分別對2種檢測系統(tǒng)進行了仿真,,對2套檢測方案的適用范圍、人員作業(yè)強度,、儀器使用效率等進行了分析,。仿真結(jié)果表明,多功能單元線式檢測系統(tǒng)更適合聯(lián)合收獲機整機制造品質(zhì)的檢測,。在建模仿真的基礎(chǔ)上,,以聯(lián)合收獲機電氣系統(tǒng)為檢測對象,開發(fā)了基于虛擬儀器技術(shù)的檢測系統(tǒng),,實現(xiàn)了對整機電器工況,、起動性能等工作參數(shù)的快速檢測,提高了檢測效率,。本研究通過構(gòu)建數(shù)字車間仿真模型為檢測工藝評估和系統(tǒng)開發(fā)提供了有效的評價方法,,進而為制造品質(zhì)檢測優(yōu)化提供了支撐。

    Abstract:

    Aiming at the problems in the combine harvester manufacturing industry, including the low automation level of the combine harvester manufacturing quality inspection, the lack of a complete inspection system and other problems, combined with relevant national standards and the actual needs of the enterprise, two kinds of combine harvester manufacturing quality inspection plans were proposed, one was multistation pipelined inspection system, the other was multifunctional cellline inspection system. The virtual models of the two combine harvester manufacturing quality inspection systems were established through digital means, the models included combine harvester, inspection equipment and instrument, sensors, workshop and virtual workers. The two inspection systems were simulated in the Visual Components environment respectively to analyze the applicable scope, work intensity, the efficiency of the equipment and instrument, and other workshop operation parameters. And the simulation results showed that the multifunctional cellline inspection system was more suitable for combine harvester manufacturing quality inspection. On the basis of modeling and simulation, with the electrical system of combine harvester as the object, a set of inspection system based on virtual instrument technology was developed to realize the fast testing of the electrical working conditions, starting performance and other working parameters, which improved the inspection efficiency. The research results show that the construction of digital workshop simulation model can provide effective evaluation methods for inspection process evaluation and system development, thereby providing strong support for manufacturing process optimization. 

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倪昕東,陳度,王書茂,鄧志恒.基于數(shù)字車間的聯(lián)合收獲機制造品質(zhì)終檢系統(tǒng)研究[J].農(nóng)業(yè)機械學報,2020,51(12):166-174. NI Xindong, CHEN Du, WANG Shumao, DENG Zhiheng. End-of-line Inspection System of Combine Harvester Manufacturing Quality Based on Digital Workshop[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(12):166-174.

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  • 收稿日期:2020-08-23
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  • 在線發(fā)布日期: 2020-12-10
  • 出版日期: 2020-12-10
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