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打結(jié)器支架精鑄毛坯誤差分析與五軸數(shù)控加工方法
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0701700)和江蘇高校優(yōu)勢學(xué)科建設(shè)工程項(xiàng)目(蘇政辦發(fā)[2014]37號(hào))


Error Analysis and Five Axis NC Machining Method of Precision Casting Blank of Knotter Bracket
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    摘要:

    針對(duì)打結(jié)器支架鑄造毛坯存在誤差,、支架結(jié)構(gòu)復(fù)雜、難以加工成型等問題,,為了減小支架毛坯鑄造誤差對(duì)加工質(zhì)量的影響,,基于三維掃描技術(shù)對(duì)打結(jié)器支架毛坯進(jìn)行逆向檢測與分析,得到同一批次鑄造支架毛坯的誤差分布規(guī)律,。通過推導(dǎo)不同空間坐標(biāo)系下的軸孔中心坐標(biāo)變換規(guī)律,,提出一種支架軸孔加工位置偏離理想位置的調(diào)整方法。針對(duì)打結(jié)器支架的5個(gè)空間交錯(cuò)軸孔和1個(gè)凸輪曲面,,設(shè)計(jì)了打結(jié)器支架的專用夾具,,制定了五軸數(shù)控加工工序,通過一次裝夾可完成5個(gè)空間交錯(cuò)的軸孔和凸輪曲面的加工,。將加工成型的支架和其他零部件組裝成打結(jié)器,,進(jìn)行了方草捆打結(jié)試驗(yàn),結(jié)果表明,,打結(jié)器支架上各軸孔的相對(duì)位置與角度關(guān)系準(zhǔn)確,,打結(jié)動(dòng)作精準(zhǔn),、可靠,支架加工成品率為99%,,方草捆成結(jié)率為100%,。

    Abstract:

    The knotter bracket supports a series of executive parts of the knotter, and its quality directly affects the knotters knot rate. In order to eliminate the influence of casting deviation of bracket blank on machining quality, based on threedimensional scanning technology, the deviation distribution rule and deviation size of the same batch of casting bracket blank were obtained. A method of adjusting the machining position of bracket axle hole deviated from the ideal position was put forward by deducing the coordinate transformation rule of axle hole center under different space coordinate system. Aiming at the five different space axle holes and one cam surface, the five axis NC machining technology and special fixture of the bracket were designed. The machining method of five shaft holes with different spatial surfaces and one cam surface by onetime installation and clamping was designed. The processed bracket was assembled by this method and other parts into knotter, a series of executive parts cooperated accurately, and the square bale tying test was completed. The test result showed that based on the five axis NC machining method, the proposed deviation compensation method and the designed special fixture, the machining of the five different space axle holes and one cam surface can be realized by onetime installation. The relative position and angle of each axle hole on the knotter bracket were accurate, and the knotting action was accurate and reliable, the finished rate of the bracket processing was 99%, and the square bale knotting rate was 100%. 

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周脈樂,尹建軍,朱浩,張建明.打結(jié)器支架精鑄毛坯誤差分析與五軸數(shù)控加工方法[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(12):417-424. ZHOU Maile, YIN Jianjun, ZHU Hao, ZHANG Jianmin. Error Analysis and Five Axis NC Machining Method of Precision Casting Blank of Knotter Bracket[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(12):417-424.

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  • 收稿日期:2020-04-21
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  • 在線發(fā)布日期: 2020-12-10
  • 出版日期: 2020-12-10
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