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基于東方螻蛄爪趾的仿生旋耕刀設(shè)計(jì)與試驗(yàn)
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江蘇省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(BE2018127)和中央高?;究蒲袠I(yè)務(wù)費(fèi)項(xiàng)目(KYGD202005)


Design and Experiment of Bionic Rotary Blade Based on Claw Toe of Gryllotalpa orientalis Burmeister
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    摘要:

    為了降低旋耕刀耕作時(shí)的能耗,,本文基于東方螻蛄前足爪趾輪廓擬合曲線的特征,利用逆向工程技術(shù)將東方螻蛄前足爪趾1,、2,、3、4的輪廓曲線依次排列于IT245國標(biāo)旋耕刀的正切刃與回轉(zhuǎn)半徑末端邊緣,,設(shè)計(jì)了仿生旋耕刀,。建立南方粘濕土壤-旋耕刀相互作用仿真模型,,分析不同刀軸轉(zhuǎn)速下國標(biāo)旋耕刀、仿生旋耕刀扭矩和三向阻力的變化規(guī)律,,結(jié)合室內(nèi)土槽試驗(yàn)分析刀軸扭矩的變化趨勢(shì),,驗(yàn)證離散元仿真模型的有效性。單刀受力仿真分析表明,,仿生旋耕刀與國標(biāo)旋耕刀的水平阻力,、垂直阻力與側(cè)向阻力均隨著刀軸轉(zhuǎn)速的增加而逐漸增大。在3種刀軸轉(zhuǎn)速下,,除側(cè)向阻力以外,,仿生旋耕刀受到的水平阻力與垂直阻力的最大值均比國標(biāo)旋耕刀小。在刀軸轉(zhuǎn)速150r/min時(shí),,仿生旋耕刀較國標(biāo)旋耕刀水平阻力與垂直阻力的最大值分別降低了9.91%與9.09%,;在轉(zhuǎn)速200r/min時(shí),分別降低了5.78%與9.74%,;在轉(zhuǎn)速250r/min時(shí),,分別降低了4.95%與6.38%。土槽扭矩試驗(yàn)表明,,仿生旋耕刀與國標(biāo)旋耕刀的仿真值與試驗(yàn)值變化趨勢(shì)相同,,且隨著刀軸轉(zhuǎn)速的增加扭矩逐漸增大,最大相對(duì)誤差為13.23%,。在3種刀軸轉(zhuǎn)速下,,仿生旋耕刀較國標(biāo)旋耕刀平均扭矩分別降低了10.53%、4.46%,、3.49%,。本研究可為旋耕刀減阻降耗和耕作能耗分析提供借鑒。

    Abstract:

    Field rotary tillage is an important part of the agricultural production process. In order to reduce the energy consumption during rotary blade farming, based on the characteristics of the contour fitting curves of the forefoot toes of Gryllotalpa orientalis Burmeister, using reverse engineering technology, the contour curves of the first, second, third and fourth claw toes of the forefoot were arranged in sequence on the cutting edge and the end edge of the gyration radius of the IT245 national standard rotary blade to design a bionic rotary blade. A soil-rotary blade interaction model of the southern clay-wet soil-blade was established to analyze the changes in torque and three-axis working resistance of the national standard and bionic rotary blade at different rotate speeds. Combined with the indoor soil bin test, the trend of the torque on the tool shaft was analyzed to verify the validity of the discrete element simulation model. The force simulation analysis of a single blade showed that the horizontal resistance, vertical resistance and lateral resistance of the national standard and bionic rotary blade were all gradually increased with the increase of speed. At three different rotate speeds, except for the lateral resistance, the maximum horizontal and vertical resistance of the bionic rotary blade were lower than that of the national standard rotary blade. Compared with the national standard rotary blade, when the rotate speed was at 150r/min, 200r/min and 250r/min, the maximum horizontal resistance of the bionic rotary blade was reduced by 9.91%, 5.78% and 4.95%, respectively, and the vertical resistance of which was reduced by 9.09%, 9.74% and 6.38%, respectively. The soil bin torque test showed that the simulation and experimental values of the two rotary blades had the same changing trend. The torque was gradually increased as the increase of rotate speed, and the maximum relative error was up to 13.23%. Compared with the national standard rotary blade, when the rotate speed was at 150r/min, 200r/min and 250r/min, the average torque of the bionic rotary blade was reduced by 10.53%, 4.46% and 3.49%, respectively. The research results can provide a certain reference for the analysis of drag reduction and energy consumption of the rotary blade.

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肖茂華,汪開鑫,楊望,王偉臣,江豐.基于東方螻蛄爪趾的仿生旋耕刀設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(2):55-63. XIAO Maohua, WANG Kaixin, YANG Wang, WANG Weichen, JIANG Feng. Design and Experiment of Bionic Rotary Blade Based on Claw Toe of Gryllotalpa orientalis Burmeister[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(2):55-63.

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  • 收稿日期:2020-11-27
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  • 在線發(fā)布日期: 2021-02-10
  • 出版日期: 2021-02-10
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