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基于勒洛多邊形原理的播種機(jī)機(jī)械式離合裝置研究
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現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)專項(xiàng)資金項(xiàng)目(GARS-04)和國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2018YFD0201004)


Design of Planter Mechanical Clutch Based on Principle of Reuleaux Polygon
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    摘要:

    針對(duì)播種機(jī)傳統(tǒng)機(jī)械式離合裝置動(dòng)力切換行程長、接合瞬間沖擊載荷大等問題,,基于勒洛多邊形原理設(shè)計(jì)了一種機(jī)械式離合裝置,。通過理論分析對(duì)該離合裝置關(guān)鍵結(jié)構(gòu)進(jìn)行設(shè)計(jì),利用虛擬仿真技術(shù)對(duì)離合裝置動(dòng)力接合瞬間的沖擊載荷與動(dòng)力切換響應(yīng)速度進(jìn)行模擬分析,,應(yīng)用三因素三水平正交試驗(yàn)方法,,以播種單體為試驗(yàn)實(shí)施載體,以軸向傾角,、齒輪半徑比和作業(yè)速度為試驗(yàn)因素,,以動(dòng)力接合與切斷滯后距離為試驗(yàn)評(píng)價(jià)指標(biāo),對(duì)影響離合裝置作業(yè)性能的相關(guān)參數(shù)進(jìn)行試驗(yàn)與優(yōu)化。結(jié)果表明,,在參數(shù)組合為軸向傾角20°,、齒輪半徑比0.3和作業(yè)速度1.5m/s時(shí),動(dòng)力接合與切斷滯后距離分別為1.2,、0.6cm。對(duì)比驗(yàn)證試驗(yàn)表明,,相較于牙嵌式離合裝置,,優(yōu)化后的勒洛五邊形離合裝置在保證播種質(zhì)量的同時(shí),動(dòng)力接合與切斷滯后距離分別降低82.4%,、45.5%,。

    Abstract:

    The ground wheel provides power for the seeding unit when the planter is working. In the turning and transportation state of the field, the traction planter can adjust the ground wheel to separate the seeding unit from the seed bed. At the same time, the ground wheel is used as a walking wheel. The device cuts off the ground wheel power to stop seeding. The mechanical clutch device has the advantages of strong environmental adaptability and high reliability. Due to the large amount of dust during the planting season, traditional planters mostly use mechanical clutch devices, and they are mainly divided into two types: jaw type and friction type. But compared with the electronically controlled clutch device, the mechanical clutch device has a longer power switching stroke, resulting in a lag in power switching. Based on the comprehensive analysis of the existing research results and methods, a mechanical clutch device was designed based on Reuleaux polygon principle to solve the problems of long power switching stroke and large instantaneous impact load of traditional jaw clutch device. Through theoretical analysis, the key structure of the clutch device was designed, the response speed of the clutch device and the instantaneous impact load of power coupling were simulated and analyzed through virtual simulation technology. Using the three-factor and three-level orthogonal test method, the seeding unit was used as the carrier, the axial inclination angle, gear radius ratio and operating speed were taken as test factors, and the power engagement and cut-off lag distance as test evaluation indicators, which were related to the performance of the clutch device. Parameters were tested and optimized. The test results showed that for the power engagement lag distance Yl , the axial inclination angle had a significant impact on it (P<0.01), and the gear radius ratio and operating speed had a significant impact on it (0.01

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史乃煜,陳海濤,鄒震,魏志鵬,張巖龍,祝祎璠.基于勒洛多邊形原理的播種機(jī)機(jī)械式離合裝置研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(2):64-74. SHI Naiyu, CHEN Haitao, ZOU Zhen, WEI Zhipeng, ZHANG Yanlong, ZHU Yifan. Design of Planter Mechanical Clutch Based on Principle of Reuleaux Polygon[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(2):64-74.

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  • 收稿日期:2020-09-24
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  • 在線發(fā)布日期: 2021-02-10
  • 出版日期: 2021-02-10
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