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苜蓿調(diào)制試驗(yàn)臺(tái)測(cè)控系統(tǒng)設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0701701)


Design and Experiment of Measurement and Control System for Alfalfa Conditioning Test Bench
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    摘要:

    為研究調(diào)制輥工作參數(shù)對(duì)苜蓿調(diào)制性能的影響,,在已有苜蓿調(diào)制試驗(yàn)臺(tái)的基礎(chǔ)上,利用LabVIEW軟件設(shè)計(jì)了一套試驗(yàn)臺(tái)測(cè)控系統(tǒng),。該測(cè)控系統(tǒng)主要由電動(dòng)機(jī)控制系統(tǒng),、數(shù)據(jù)采集系統(tǒng)、調(diào)制輥間隙調(diào)節(jié)系統(tǒng)和上位機(jī)系統(tǒng) 4部 分組成,,實(shí)現(xiàn)了調(diào)制輥轉(zhuǎn)速在350~1350r/min之間的連續(xù)可調(diào)和調(diào)制輥間隙在2~4mm之間的精確控制,,數(shù)據(jù)采樣速率最高可達(dá)1kHz,并在測(cè)控系統(tǒng)顯示界面上實(shí)時(shí)顯示與保存試驗(yàn)臺(tái)工作過程中固定輥與傳動(dòng)軸之間的扭矩和轉(zhuǎn)速曲線,、電動(dòng)機(jī)功率曲線以及浮動(dòng)輥軸承座與間隙調(diào)節(jié)液壓缸之間的壓力曲線,。利用配備測(cè)控系統(tǒng)的試驗(yàn)臺(tái),以紫花苜蓿為試驗(yàn)對(duì)象,,采用Box-Behnken試驗(yàn)設(shè)計(jì)方法進(jìn)行了三因素三水平響應(yīng)面試驗(yàn),,結(jié)果表明,該測(cè)控系統(tǒng)能夠?qū)崿F(xiàn)試驗(yàn)臺(tái)精確控制與數(shù)據(jù)實(shí)時(shí)精準(zhǔn)采集,。分別建立了單位能耗,、苜蓿壓扁率和壓扁損失率與試驗(yàn)因素的二次回歸模型,得到了試驗(yàn)條件下調(diào)制工作參數(shù)的最優(yōu)解分別為:調(diào)制輥轉(zhuǎn)速775r/min,、調(diào)制輥間隙3.3mm,、調(diào)制輥單位工作長(zhǎng)度喂入量2.77kg/(m·s);同時(shí),,得到了苜蓿調(diào)制試驗(yàn)?zāi)繕?biāo)值的最優(yōu)解分別為:?jiǎn)挝荒芎?09.25J/kg,、苜蓿壓扁率96.67%,、壓扁損失率1.67%,。利用紫花苜蓿進(jìn)行了驗(yàn)證試驗(yàn),結(jié)果表明,,在最優(yōu)工作參數(shù)組合條件下,,單位能耗、苜蓿壓扁率,、壓扁損失率分別為931.42J/kg,、94.33%,、1.65%,與模型優(yōu)化值的相對(duì)誤差均小于3%,。該測(cè)控系統(tǒng)為苜蓿的調(diào)制試驗(yàn)提供了可靠的技術(shù)支撐,,也為苜蓿調(diào)制機(jī)構(gòu)的設(shè)計(jì)及工作參數(shù)的選擇提供了數(shù)據(jù)參考和理論依據(jù)。

    Abstract:

    In order to study the influence of various factors on the alfalfa conditioning performance, a set of the measurement and control system for alfalfa conditioning test bench was built with the LabVIEW software on the basis of the existing alfalfa conditioning test bench. The measurement and control system was mainly composed of four parts, including a motor control and monitoring system, a data acquisition system, a conditioning gap regulating system and a PC system. By the measurement and control system with the data acquisition frequency of 1kHz, the conditioning rotate speed can be adjusted continuously in the range from 350r/min to 1350r/min, and the conditioning gap between both rubber rollers can be controlled accurately between 2mm and 4mm. The curves, such as the torque and the speed of the fixed roller, the power of the motor, the pressure of the hydraulic cylinder used for regulating the gap between the rollers, were displayed and saved in real time on the front panel of the measurement and control system. A three-factor three-level response surface test with the Box-Behnken test method was carried out using alfalfa with the alfalfa conditioning test bench equipped with a measurement and control system. The results showed that the measurement and control system could achieve precise control of the alfalfa conditioning test bench and real-time accurate data collection. By the analysis of the test data, the quadratic regression models of the unit energy consumption, the alfalfa flattening rate and the flattening loss rate were established, respectively, the optimal solution of the working parameters of the alfalfa conditioning test bench were achieved, that was, the rotate speed of the conditioning rollers was 775r/min, and the gap of conditioning rollers was 3.3mm, and the feeding rate of the per unit working length of the conditioning rollers was 2.77kg/(m·s). Meanwhile, the optimal solutions of the conditioning qualities of alfalfa under the optimal working parameters conditions were achieved, respectively, that was, the unit energy consumption was 909.25J/kg, the flattening rate of alfalfa was 96.67%, and the flattening loss rate was 1.67%. The working parameters of the alfalfa conditioning test bench were set as the optimal solution parameters of the models listed above, the confirmation tests with the alfalfa were carried out. The results showed that the measurement values of the conditioning quality parameters of the alfalfa under the optimal working parameters conditions were consistent with the optimization results, that was, the unit energy consumption, the flattening rate and the flattening loss rate of alfalfa were 931.42J/kg, 94.33% and 1.65%, respectively, and the relative errors between the solution optimization values of the models and the measured values of the confirmation tests were less than 3%. The results showed that the measurement and control system provided a reliable technical support for the alfalfa conditioning test, and provided a data reference and theoretical basis for the design of alfalfa conditioning mechanism and the selection of working parameters.

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宋占華,邢書侖,王征,田富洋,王鋒德,李法德.苜蓿調(diào)制試驗(yàn)臺(tái)測(cè)控系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(2):122-134. SONG Zhanhua, XING Shulun, WANG Zheng, TIAN Fuyang, WANG Fengde, LI Fade. Design and Experiment of Measurement and Control System for Alfalfa Conditioning Test Bench[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(2):122-134.

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  • 收稿日期:2020-10-03
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  • 在線發(fā)布日期: 2021-02-10
  • 出版日期: 2021-02-10
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