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雙凸輪控制的水稻工廠化育秧有序鋪盤機構設計與試驗
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浙江省重點研發(fā)項目(2018C02046)、國家自然科學基金項目(51805487)和浙江省公益研究計劃項目(LGN19E050003)


Design and Experiment of Sequential Seedling Trays Laying Mechanism Controlled by Double Cams
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    摘要:

    針對目前水稻工廠化育秧過程中田間人工逐一鋪盤導致的勞動強度大,、作業(yè)成本高等問題,,設計了對稱布置組合雙凸輪控制的自動鋪盤機構,對其工作原理進行分析,,以完成對疊摞秧盤的有序托盤,、卡盤、放盤和回托4個動作,,最終獲得逐一鋪盤的效果,。建立了機構參數(shù)計算模型,編寫了輔助分析和設計軟件,,優(yōu)選得到一組較優(yōu)機構參數(shù):兩凸輪基圓半徑R1=15mm,、R2=16mm,關鍵長度參數(shù)l1=15mm,,l2=40mm,,l3=30mm。研制了樣機并采用正交試驗設計方法進行了試驗,,結果表明,,當鋪盤機構的電機轉速為600r/min,以每摞10個秧盤放入秧盤箱中,,鋪盤小車以速度50mm/s在龍門桁架上移動,,距離地面約100mm的高度進行鋪盤,總鋪盤合格率達到97.16%,,鋪盤效率為360盤/h,。該機構可以作為田間自動鋪盤設備,以人工逐摞放盤取代人工逐個鋪盤,,降低了人工鋪盤勞動強度,,也可集成在育秧播種線上作為自動供盤裝置,。

    Abstract:

    In view of the problems of high labor intensity and high operation cost caused by the manually laying trays one by one in the field, a symmetrical arrangement of combination double cams controlled automatic tray laying mechanism was presented. The working principle of this mechanism was analyzed, to realize four actions of tray, chuck, separation and reset of stacked rice trays in order, and finally achieve the laying effect one by one in order. The parameter calculation model of the mechanism was established, and the auxiliary analysis and design software was written, and a set of optimal mechanism parameters were optimized as follows: base circle radius of the two cams were 15mm and 16mm, key length parameters were as follows: the extended length of the claw was 15mm, the width of the plate was 40mm, and the cam rotation center distance from the sheet metal shell wall was 30mm. The prototype was developed and the orthogonal experiment design method was used for experimental research. It was found that when the motor speed of the laying mechanism was 600r/min, totally 10 trays were put into the rice tray box in each pile, the trays were laid at a height of about 100mm from the ground, the passing rate of the total trays reached 97.16%, and the efficiency of the trays laying was 360 trays per hour. The mechanism can be loaded into the field automatic tray-laying equipment to replace manual plate-laying one by one and reduce the intensity of manual tray-laying. It can also be integrated into the seeding line as an automatic tray feed device.

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夏旭東,王健,周喬君,周赟,周彬松,陳建能.雙凸輪控制的水稻工廠化育秧有序鋪盤機構設計與試驗[J].農(nóng)業(yè)機械學報,2021,52(5):44-51. XIA Xudong, WANG Jian, ZHOU Qiaojun, ZHOU Yun, ZHOU Binsong, CHEN Jianneng. Design and Experiment of Sequential Seedling Trays Laying Mechanism Controlled by Double Cams[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(5):44-51.

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  • 收稿日期:2020-07-01
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  • 在線發(fā)布日期: 2021-05-10
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