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基于Abaqus的耦合式玉米秸稈皮穰分離仿真與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(51405311),、遼寧省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2019JH8/10200019),、遼寧省教育廳重點(diǎn)項(xiàng)目(LSNZD201707)和遼寧省教育廳項(xiàng)目(LSNQN201904)


Coupling Separation Simulation Analysis and Test of Corn Stalk Rind-pith Based on Abaqus
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    摘要:

    為提高玉米秸稈皮穰分離率、推進(jìn)秸稈高值化利用進(jìn)程,,采用Abaqus/Explicit動(dòng)力學(xué)顯式求解器和中心差分求解法,,對(duì)異向碾壓和異向碾壓錘切2種耦合式皮穰分離方法進(jìn)行模擬分析,確定最佳耦合分離方式為異向碾壓錘切耦合作用,,進(jìn)而試制秸稈異向碾壓錘切皮穰分離試驗(yàn)臺(tái),,并確定最佳工作與結(jié)構(gòu)參數(shù)。以刀盤(pán)轉(zhuǎn)速,、碾壓揭皮輥轉(zhuǎn)速和刀片滑切角為試驗(yàn)因素,,以秸稈皮穰分離率為試驗(yàn)指標(biāo),通過(guò)三元二次正交回歸組合試驗(yàn)對(duì)分離試驗(yàn)臺(tái)進(jìn)行參數(shù)優(yōu)化,,利用Design-Expert進(jìn)行數(shù)據(jù)分析,,建立因素與指標(biāo)間數(shù)學(xué)模型。試驗(yàn)表明:在刀盤(pán)轉(zhuǎn)速為449r/min,、碾壓揭皮輥轉(zhuǎn)速為226r/min,、刀片滑切角為46°的最優(yōu)工作參數(shù)組合下,皮穰分離率為88%,,分離后的皮穰呈段狀,,滿(mǎn)足實(shí)際生產(chǎn)需求,。

    Abstract:

    Corn stalk is a kind of biomass resource that can be developed and utilized, with its comprehensive utilization can stabilize the balance of agricultural ecology and alleviate the pressure of energy and environment. In China, corn stalk is rich in yield and widely used. Because the mixed existence of rind and pith will affect its utilization effect, corn stalk rind-pith separation is an effective way to increase the use ratio of this biomass resource. Based on dynamic explicit solver of Abaqus in conjunction with central difference algorithm,both of rind-pith separation coupling modes differential directions rolling compaction and anisotropic pound-cutting with rolling compaction were simulated and analyzed to improve the rind-pith separation rate and promote the process of high value utilization of corn stalk. The simulation results showed that the breaking forms of the two separation modes were mainly tensile breaking and the breaking process was similar;differential directions rolling compaction method just made pith and rind de-bonding and did not realize separation of them, but anisotropic poundcutting with rolling compaction can do it. Considering the practical application of the separated pith and rind of corn stalk, anisotropic pound-cutting with rolling compaction was selected as the best separation mode applying to corn stalk rind-pith separation test bench and used to determine the best working and structural parameters. Orthogonal regression combination test was used to optimize the working parameters of the test bench, taking cutting disks rotation speed, peeling rollers rotation speed and blade sliding angle as test factors, stalk rind-pith separation rate as test index and corn stalk of 1st~7th nodes as research object. After applying the variance analysis and the response surface analysis, regression models between factors and index was established by using the data processing software Design-Expert. Results showed that the cutting disks rotation speed, blade sliding angle the interaction between two previous factors, cutting disks rotation speed and peeling rollers rotation speed had significant effect on the stalk rind-pith separation rate;the significance sequence of influencing factors was blade sliding angle, cutting disks rotation speed and peeling rollers rotation speed. After optimizing the parameters of the model, it indicated that the maximum corn stalk rind-pith separation rate was 88% and segment length of corn stalk was 27mm under the optimal working parameters combination of cutting disks rotation speed was 449r/min,peeling rollers rotation speed was 226r/min and blade sliding angle was 46°. The actual production demand was met and guidance for the design of corn stalk rind-pith separator was provided.

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黃婉媛,任德志,宮元娟,白雪衛(wèi),匙皓,劉程偉.基于Abaqus的耦合式玉米秸稈皮穰分離仿真與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(7):124-133. HUANG Wanyuan, REN Dezhi, GONG Yuanjuan, BAI Xuewei, CHI Hao, LIU Chengwei. Coupling Separation Simulation Analysis and Test of Corn Stalk Rind-pith Based on Abaqus[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(7):124-133.

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  • 收稿日期:2020-09-07
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  • 在線發(fā)布日期: 2021-07-10
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