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以砂魚蜥頭部為原型的仿生深松鏟尖設計與離散元仿真
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國家自然科學基金項目(52065031,、51605210),、昆明理工大學課外學術科技創(chuàng)新基金項目(2020YB278)和昆明理工大學分析測試基金項目(2019T20140038,、2019M20182214012,、2019M20182214014)


Bionic Design and Performance Experiment of Sandfish Head Inspired Subsoiler Tine
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    為解決傳統(tǒng)深松機具觸土部件破土困難、耕作阻力大等問題,,以砂魚蜥頭部為仿生原型,,采用逆向工程技術對其特殊幾何特征進行提取,將量化后的幾何結構特征應用于深松鏟尖的設計,,以期減小深松鏟作業(yè)阻力和能耗,。依據(jù)不同特征曲面,設計了3種仿生鏟尖試樣,,并與鑿型鏟尖試樣進行性能對比,。建立離散元模型,求解不同鏟尖垂直貫入土壤阻力,;制備試樣,,通過萬能試驗機進行土壤垂直貫入實測試驗;將模擬結果和實測試驗結果進行對比,,結果表明離散元仿真分析和實測試驗結果吻合較好,,最大貫入阻力的相對誤差為2.47%~3.91%。使用離散元法分析仿生鏟尖和鑿型鏟尖(T-S)在土壤分層情況下的相互作用,,證實仿生鏟尖比鑿型鏟尖具有更低的所需牽引力,,其中仿生鏟尖B-S-2減阻效果最好,相對于鑿型鏟尖,,其減阻率為8.34%~19.31%。離散元分析揭示砂魚蜥頭部仿生曲線特殊的曲率變化對破土阻力有顯著影響,,仿生鏟尖改變了土壤顆粒的流動方向,,減小了鏟尖上方土壤擾動范圍,從而降低所需牽引力,。在3種作業(yè)速度和3種耕作深度下對阻力的仿真結果與土槽試驗結果進行對比,,誤差為10.83%~17.06%。

    Abstract:

    Sandfish (Scincus scincus) has remarkable ability of moving forward swiftly below ground in a swimming-like manner. The special geometrical feature of its head plays an important role in its excellent low soil resistance behavior. To reduce soil breaking resistance and energy consumption of conventional subsoiler, sandfish was studied and its head was chosen as the bionic prototype. Firstly, the reverse engineering approach was adopted to extract the special geometrical feature curves of sandfish head. Then the feature curves were applied for the bionic design of the subsoiler tine. Depending on the quantity of feature curves and complexity of the geometrical models, three types of bionic subsoiler tines (B-S-1, B-S-2, B-S-3) were designed and compared with the traditional tine (T-S). Afterwards, the discrete element model (DEM) was used to investigate and compare the forward resistance of subsoiler tines. To validate the DEM simulation results, experimental samples were prepared for vertical soil penetration test. The results derived from discrete element simulation were compared with the real experimental investigation. The results showed that the simulation result agreed well with the real tests, and the relative errors were 2.47%~3.91%. Therefore, the discrete element method could accurately predict the soil resistance on subsoiler tines. On the basis of the validated DEM model, simulations were further conducted to investigate the interaction between soil and subsoiler tines (B-S-1, B-S-2, B-S-3,T-S). It was found that all of the bionic subsoiler tines had lower forward resistance and vertical force compared with traditional one. At the operational speed of 0.8m/s and under the condition that the tillage depth was 300mm. As compared with T-S, the drag resistance of B-S-1, B-S-2 and B-S-3 was decreased, respectively. Meanwhile, the vertical resistance was decreased, respectively. The B-S-2 had the lowest forward and vertical resistance. As compared with T-S, forward resistance was reduced by 8.34%~19.31%. Therefore, it had optimum resistance reduction performance. The simulation results revealed that the special curvature changes of the sandfish head had an important effect on the resistance. With the bionic subsoiler tines, the flow pattern of soil particles was optimized. In consequence, soil disturbance area was decreased and soil resistance was reduced. Compared with the results of soil bin experiments and simulations, the relative errors were 10.83%~17.06%.

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張智泓,甘帥匯,左國標,佟金.以砂魚蜥頭部為原型的仿生深松鏟尖設計與離散元仿真[J].農業(yè)機械學報,2021,52(9):33-42. ZHANG Zhihong, GAN Shuaihui, ZUO Guobiao, TONG Jin. Bionic Design and Performance Experiment of Sandfish Head Inspired Subsoiler Tine[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(9):33-42.

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  • 收稿日期:2021-04-26
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  • 在線發(fā)布日期: 2021-09-10
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