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移動(dòng)式秸稈制粒機(jī)作業(yè)速度調(diào)控系統(tǒng)研究
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國家自然科學(xué)基金項(xiàng)目(51405311)、國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD0300701-A02B),、遼寧省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2019JH8/10200019),、遼寧省教育廳重點(diǎn)項(xiàng)目(LSNZD201707)和遼寧省教育廳項(xiàng)目(LSNQN201904)


Investigation on Operating Speed Regulation System of Mobile Straw Granulator
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    摘要:

    為了提高移動(dòng)式秸稈制粒機(jī)工作效率,解決玉米秸稈收獲過程中作業(yè)速度與喂入量不匹配的問題,,設(shè)計(jì)了一種移動(dòng)式秸稈制粒機(jī)作業(yè)速度自動(dòng)調(diào)控系統(tǒng),,以實(shí)現(xiàn)對秸稈制粒機(jī)作業(yè)速度的自動(dòng)調(diào)控。該系統(tǒng)由喂入量-期望作業(yè)速度自適應(yīng)變論域模糊控制器與液壓馬達(dá)轉(zhuǎn)速調(diào)控系統(tǒng)構(gòu)成,,采用液壓系統(tǒng)控制秸稈制粒機(jī)作業(yè)速度的方式進(jìn)行調(diào)控,。通過螺旋輸送器功率得到實(shí)際喂入量,并根據(jù)灰色理論建立喂入量預(yù)測模型,,以預(yù)測值作為變論域模糊控制器的輸入,;變論域控制器的輸出作為液壓馬達(dá)轉(zhuǎn)速調(diào)控系統(tǒng)的輸入,作業(yè)速度PID控制器驅(qū)使液壓控制系統(tǒng)調(diào)節(jié)制粒機(jī)行走機(jī)構(gòu)改變作業(yè)速度,,從而使作業(yè)速度和喂入量匹配,,達(dá)到最佳喂入量,起到超前調(diào)節(jié)的目的,。設(shè)計(jì)了3次試驗(yàn),,分別為模型參數(shù)的獲取試驗(yàn)、均勻秸稈條件下的穩(wěn)定性試驗(yàn),、非均勻秸稈條件下跟蹤性能試驗(yàn),。試驗(yàn)結(jié)果表明,在均勻秸稈條件下,,作業(yè)速度能夠在3m內(nèi)達(dá)到最佳作業(yè)狀態(tài),,超調(diào)量小于5%,之后能夠保持良好的平穩(wěn)運(yùn)行狀態(tài),使制粒機(jī)以最佳喂入量工作,;同樣,,在非均勻秸稈條件下,作業(yè)速度能夠以不大于5%的超調(diào)量跟蹤喂入量的變化,。試驗(yàn)證明,,本系統(tǒng)能夠?qū)崟r(shí)檢測作業(yè)速度和喂入量,達(dá)到作業(yè)速度和喂入量相匹配的目的,,有效提高了移動(dòng)式秸稈制粒機(jī)的工作效率,。

    Abstract:

    In order to improve the working efficiency of mobile straw granulator and solve the problem of mismatch between operating speed and feeding quantity in the process of corn straw harvesting, an automatic monitoring system for operating speed was designed to realize automatic monitoring and control of operating speed of the mobile straw granulator. The system was composed of a fuzzy controller with adaptive variable universe of feeding quantity and a hydraulic motor speed control system. The operating speed of the straw granulator was controlled by the hydraulic system. The actual feeding quantity was obtained by the power of the screw conveyor, and the prediction model of the feeding quantity was established according to the grey theory, with the prediction value as the input of the variable universe fuzzy controller. The output of the variable universe controller was the input of the hydraulic motor speed regulation system. The operating speed PID controller drived the hydraulic control system to adjust the running mechanism of the pellet machine to change the running speed, so as to match the running speed and the feed quantity to achieve the optimum feed quantity and achieve the purpose of advance adjustment. Three tests were designed, which were used to obtain the model parameters, the stability test under the condition of uniform straw, and the tracking performance test under the condition of non-uniform straw. The experimental results showed that under the condition of uniform straw, the operating speed can reach the best operating speed within 3m and the overshoot less than 5%, and then kept a good stable running state, so that the granulator can work with the best feeding quantity. Under the condition of non-uniform straw, the operating speed can track the change of the feeding quantity with an overshoot not more than 5%. The tests showed that the system can detect and match the operating speed and feeding quantity in real time, and can effectively improve the working efficiency of the mobile straw granulator.

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王偉,宮元娟,白雪衛(wèi),譚睿,黃婉媛.移動(dòng)式秸稈制粒機(jī)作業(yè)速度調(diào)控系統(tǒng)研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(10):186-195. WANG Wei, GONG Yuanjuan, BAI Xuewei, TAN Rui, HUANG Wanyuan. Investigation on Operating Speed Regulation System of Mobile Straw Granulator[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(10):186-195.

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  • 收稿日期:2021-06-15
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  • 在線發(fā)布日期: 2021-08-05
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