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考慮隨機載荷自適應補償?shù)腜ST換擋策略與硬件在環(huán)試驗
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國家重點研發(fā)計劃項目(2017YFD0700101)


PST Shift Strategy and Hardware in Loop Test Considering Adaptive Compensation of Random Load
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    摘要:

    大功率動力換擋拖拉機作業(yè)環(huán)境復雜多變,密集布置的擋位和田間載荷波動極易導致頻繁隨機換擋,,破壞拖拉機工況穩(wěn)定性,,影響其性能和作業(yè)質量。為解決拖拉機作業(yè)過程中隨機載荷波動引發(fā)的頻繁換擋問題,,本文提出一種考慮隨機載荷自適應修正的換擋控制策略,。首先,以油門開度,、滑轉率和車速為換擋參數(shù),,制定變速箱理論換擋規(guī)律;然后,,引入隨機載荷變異系數(shù),、油門開度變化量及穩(wěn)態(tài)載荷變化量等3個修正參數(shù),通過模糊規(guī)則計算隨機載荷波動下的換擋修正量,。同時,,結合收斂型換擋延遲策略,輕負荷或運輸工況采用理論降擋,,重負荷作業(yè)采用自適應升擋延遲,,載荷波動越大,升擋延遲量越大,;基于AMESim和Simulink建立了拖拉機傳動系統(tǒng)模型,,并搭建了大功率拖拉機變速箱控制系統(tǒng)硬件在環(huán)仿真平臺,開展了不同作業(yè)工況下的換擋控制仿真驗證,。結果表明,,所提換擋策略在道路運輸工況和犁耕工況下的換擋次數(shù)較傳統(tǒng)換擋策略分別低63.16%、45%,,且燃油消耗量分別為0.76,、0.47kg,較傳統(tǒng)換擋策略分別低0.51%,、1.03%,。在保證作業(yè)牽引力的同時,該控制策略可有效抑制隨機載荷波動引發(fā)的頻繁隨機換擋,,同時兼顧了整車動力性和燃油經(jīng)濟性,。

    Abstract:

    Due to the complex and changeable operating environment of the highpower tractor, the densely arranged gears of the power shift transmission (PST) or field random load fluctuations could easily lead to frequent and random shifts, destroying the stability of the working conditions and affecting the performance and operating quality. Therefore, to solve the problem caused by random load fluctuations during tractor operation, a shift strategy by the adaptive correction of random loads was proposed. Firstly, the throttle opening, slip rate and vehicle speed were chosen as the control parameters to calculate the theoretical shift schedule of PST. Then, three correction parameters such as random load variation coefficient, throttle opening change and steadystate load change were introduced to calculate the shift correction under random load fluctuations through fuzzy rules. Combined with the convergent shift delay strategy, the light load or the transportation condition adopted the theoretical downshift law, and the heavy-duty operation adopted the adaptive upshift delay, the larger the load fluctuation was, the larger the upshift delay was. In addition, a high-power tractor hardware-in-the-loop simulation platform for the test of the gearbox control system was designed and developed. The tractor transmission system model based on AMESim and Simulink was used to test the performance of the transmission control system under different operating conditions. The simulation results showed that under road transportation and plowing conditions, the shift times of the proposed shift strategy were 63.16% and 45% lower than that of the traditional shift strategy, respectively, and the fuel consumption of the proposed shift strategy were 0.76kg and 0.47kg, which were 0.51% and 1.03% lower than that of the traditional control strategy, respectively. The strategy could effectively suppress frequent random shifts caused by random load fluctuations and balance the power and fuel economy of the tractor.

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傅生輝,張延安,張穩(wěn),毛恩榮,王光明,杜岳峰.考慮隨機載荷自適應補償?shù)腜ST換擋策略與硬件在環(huán)試驗[J].農(nóng)業(yè)機械學報,2022,53(9):408-416. FU Shenghui, ZHANG Yan’an, ZHANG Wen, MAO Enrong, WANG Guangming, DU Yuefeng. PST Shift Strategy and Hardware in Loop Test Considering Adaptive Compensation of Random Load[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(9):408-416.

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  • 收稿日期:2021-11-12
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  • 在線發(fā)布日期: 2022-09-10
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