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基于CFD-DEM的機(jī)采鮮葉管道集葉過(guò)程數(shù)值模擬研究
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浙江省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2021C02028)


Numerical Simulation of Leaf Gathering Process of Fresh Leaf Collecting Pipeline Based on CFD-DEM
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    摘要:

    為揭示乘坐式采茶機(jī)的集葉管道內(nèi)部氣流特性,,利用計(jì)算流體力學(xué)(CFD)和離散單元法(DEM)對(duì)管道內(nèi)氣固兩相流動(dòng)進(jìn)行數(shù)值模擬。通過(guò)多球面聚合法建立機(jī)采鮮葉數(shù)值計(jì)算模型,,在分析鮮葉顆粒運(yùn)動(dòng)規(guī)律基礎(chǔ)上,,分別對(duì)其不同進(jìn)口風(fēng)速、鮮葉顆粒尺寸,、彎管結(jié)構(gòu)進(jìn)行模擬分析,。研究結(jié)果表明,數(shù)值模型可預(yù)測(cè)集葉管道的集葉效果以及最佳風(fēng)速,;在最佳進(jìn)口風(fēng)速范圍內(nèi),,鮮葉顆粒越大,管道內(nèi)的剩余顆粒越多,,容易產(chǎn)生沉積,;鮮葉顆粒流在穿過(guò)豎直管道到彎管時(shí)形成一束彎管流曲線,且彎管結(jié)構(gòu)對(duì)鮮葉顆粒運(yùn)動(dòng)有一定影響,,流場(chǎng)平均速度呈先降低后升高的變化規(guī)律,。選用一個(gè)彎管半徑為0.04m圓角彎管作為集葉彎管結(jié)構(gòu),同時(shí)減少橫向管道長(zhǎng)度,,選擇內(nèi)側(cè)長(zhǎng)度為0.03m豎直管,,避免鮮葉顆粒由重力作用導(dǎo)致的沉積,保證集葉順暢性,。數(shù)學(xué)模型仿真與試驗(yàn)結(jié)果表明:減少橫直管長(zhǎng)度,,采用圓角彎管與適合的豎直管長(zhǎng)度的集葉管道,,穿透率不小于86.8%,滿足集葉要求,。本文提出的鮮葉顆粒建模方法,,用于集葉管道與鮮葉流相互作用的離散元仿真分析及管道結(jié)構(gòu)優(yōu)化。該研究可為集葉管道其他工作參數(shù)優(yōu)化提供參考,。

    Abstract:

    In order to reveal the airflow characteristics in the leaf collecting pipe of a riding tea picker, the gas-solid two-phase flow in the pipe was numerically simulated by computational fluid dynamics (CFD) and discrete element method (DEM). The numerical calculation model of machine-picked fresh leaves was established by the multi-sphere polymerization method. On the basis of analyzing the movement law of fresh leaf particles, the different changes of inlet wind speed, fresh leaf particle size and bend structure were simulated and analyzed respectively. Through the numerical model the blade collecting effect and the optimal wind speed and feeding quantity of the riser pipe could be predicted. In the optimal inlet wind speed range, the larger the fresh leaf particles were, the more residual particles were in the pipeline, which was easy to produce deposition. Fresh leaf particle flow formed a bend curve when it passed through the vertical pipe to the bend. The bend structure had a certain influence on the movement of fresh leaf particles. The average velocity of flow field was decreased firstly and then increased. A rounded elbow with a radius of 0.04m was selected as the blade collector elbow structure, and the transverse pipe length was reduced. The inner length was 0.03m to avoid deposition caused by gravity action of fresh leaf particles and ensure the smoothness of blade collector. Through mathematical model simulation and experimental results, it was verified that the blade collecting pipe with rounded corner bend can meet the requirements of blade collecting by reducing the length of horizontal and straight pipe. The pipe with round corner elbow structure had a penetration rate of more than 86.8%. The fresh blade particle modeling method proposed was used for discrete element simulation analysis and structural optimization of the interaction between the leaf collecting pipe and the fresh blade flow. The research results provided a theoretical basis for the optimization of optimization design of the fresh leaf collecting pipeline.

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翁曉星,陳長(zhǎng)卿,王剛,韋真博,江麗,胡新榮.基于CFD-DEM的機(jī)采鮮葉管道集葉過(guò)程數(shù)值模擬研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(11):424-432. WENG Xiaoxing, CHEN Changqin, WANG Gang, WEI Zhenbo, JIANG Li, HU Xinrong. Numerical Simulation of Leaf Gathering Process of Fresh Leaf Collecting Pipeline Based on CFD-DEM[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(11):424-432.

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  • 收稿日期:2022-07-29
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  • 在線發(fā)布日期: 2022-11-10
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