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基于任務多樣性的農(nóng)機裝備維修策略研究
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國家自然科學基金項目(51905450)和中央高?;究蒲袠I(yè)務費專項(SWU114038,、XDJK2015B008)


Maintenance Strategy of Agricultural Machinery Equipment Based on Task Vari
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    摘要:

    目前農(nóng)機裝備維修策略的研究主要以裝備故障數(shù)據(jù)或退化數(shù)據(jù)為依據(jù),,往往無法保證裝備在某一具體作業(yè)過程中的任務成功性,從而很難滿足現(xiàn)代農(nóng)業(yè)對農(nóng)機裝備高任務完成度的要求,。針對這一問題,,提出了一種基于任務多樣性的農(nóng)機裝備維修策略。首先,,根據(jù)農(nóng)機裝備在具體作業(yè)過程中多階段任務的特征,,分析了農(nóng)機裝備各系統(tǒng)退化狀態(tài)與裝備任務可靠性之間的關聯(lián)關系,建立了農(nóng)機裝備任務可靠性評估模型,;其次,,利用蒙特卡羅法模擬農(nóng)機裝備實際作業(yè)情況,給出了農(nóng)機裝備任務可靠性的綜合評估流程,,并對多作業(yè)任務下的農(nóng)機裝備任務可靠性進行定量化描述,;再次,基于農(nóng)機裝備任務可靠性和維修成本的關聯(lián)性,,以最低可靠度和最低維修成本為約束條件,,得到了裝備各系統(tǒng)的最佳維修不等周期和最優(yōu)維修次數(shù);最后,,引入機會維修策略,,建立了農(nóng)機裝備的維修優(yōu)化模型,并根據(jù)最佳機會維修閾值確定農(nóng)機裝備最優(yōu)維修計劃安排,。以國產(chǎn)某輪式拖拉機的歷史故障數(shù)據(jù)和維修成本數(shù)據(jù)為例,,確定了該拖拉機故障率較高的4個子系統(tǒng)以及2個作業(yè)任務剖面,在整機可靠度閾值為0.8的情況下,,得到了不同機會維修閾值下的最優(yōu)維修費用分布情況,。當最佳維修閾值為8h時,維修成本最低,,為2.587元,,通過與農(nóng)機裝備傳統(tǒng)維修策略相比,總維修費用降低了30.4%,。

    Abstract:

    The current research on the maintenance strategy of agricultural equipment is mainly based on equipment failure data and degradation, which often cannot guarantee the task success of the equipment in a specific operation process, thus making it difficult to meet the requirements of modern agriculture for high task completion of agricultural equipment. To address this problem, a task-based maintenance strategy for agricultural machinery and equipment was proposed. Firstly, based on the correlation between the degradation state of each system of agricultural equipment and the task reliability of the equipment, an assessment model of the task reliability of agricultural equipment was established. Secondly, using the Monte Carlo method, a comprehensive assessment process of the task reliability of agricultural equipment was given, and the task reliability of agricultural equipment under multiple operational tasks was described quantitatively. Then, based on the correlation between the task reliability of agricultural equipment and the maintenance cost, an algorithmic model of the optimal maintenance inequality cycle and optimal maintenance times for each system, which met the constraints of minimum reliability and minimum maintenance cost, was established. Finally, an opportunity maintenance strategy was adopted to establish a maintenance optimization model for agricultural equipment. Taking the historical fault data and maintenance cost data of domestic wheel tractors as examples, the optimal maintenance schedule arrangement based on the optimal opportunity maintenance threshold was obtained. When the optimal maintenance threshold was 8h, the maintenance cost was 2.587 yuan. Compared with the traditional maintenance strategy of agricultural machinery equipment, the total maintenance cost was reduced by 30.4%. The proposed method was helpful to improve the task completion rate of agricultural machinery equipment, reduce the failure rate and maintenance loss of agricultural machinery equipment.

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柳劍,王世友,李巧菲.基于任務多樣性的農(nóng)機裝備維修策略研究[J].農(nóng)業(yè)機械學報,2022,53(s2):69-74. LIU Jian, WANG Shiyou, LI Qiaofei. Maintenance Strategy of Agricultural Machinery Equipment Based on Task Vari[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s2):69-74.

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  • 收稿日期:2022-06-30
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  • 在線發(fā)布日期: 2022-08-15
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