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斜口螺旋精控排肥器優(yōu)化設(shè)計(jì)與試驗(yàn)
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財(cái)政部和農(nóng)業(yè)農(nóng)村部:國家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系項(xiàng)目(GARS-04),、中央高?;究蒲袠I(yè)務(wù)費(fèi)專項(xiàng)(2572020BF03),、東北林業(yè)大學(xué)橫向課題項(xiàng)目(43221026、43220017)和哈爾濱劍橋?qū)W院重點(diǎn)科研應(yīng)用研究項(xiàng)目(JQZKY2022021)


Optimization Design and Experiment of Oblique Opening Spiral Precision Control Fertilizer Apparatus
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    摘要:

    為解決螺旋排肥器排肥流量不均勻影響精控施肥的問題,,在通過排肥過程肥料運(yùn)動(dòng)狀態(tài)仿真分析確定其排肥不均原因的基礎(chǔ)上,,采用傾斜排肥口的結(jié)構(gòu)設(shè)計(jì)以提升排肥均勻性。利用EDEM建立斜口螺旋排肥器仿真模型,,以斜口長(zhǎng)度x1,、斜口角度x2、開口寬度x3試驗(yàn)因素,,排肥流量變異系數(shù)為試驗(yàn)指標(biāo),,進(jìn)行二次通用旋轉(zhuǎn)組合設(shè)計(jì)試驗(yàn)研究。試驗(yàn)結(jié)果表明:試驗(yàn)因素對(duì)試驗(yàn)指標(biāo)的影響主次順序?yàn)閤3,、x2,、x1,且當(dāng)x1為105mm,、x2在30°~44°范圍內(nèi),、x3在40.05~55.00mm范圍內(nèi)時(shí),排肥流量變異系數(shù)σ小于15%,,排肥均勻性較佳。采用臺(tái)架試驗(yàn)對(duì)傳統(tǒng)及斜口螺旋排肥器進(jìn)行對(duì)比試驗(yàn),,結(jié)果證明:轉(zhuǎn)速60r/min時(shí)斜口螺旋排肥器排肥流量變異系數(shù)σ為13.59%,,與理論優(yōu)化值相吻合,且斜口螺旋排肥器均優(yōu)于傳統(tǒng)螺旋排肥器,。同時(shí)基于實(shí)測(cè)的排肥器排肥轉(zhuǎn)速流量曲線,,設(shè)計(jì)一種排肥控制器并進(jìn)行臺(tái)架試驗(yàn),結(jié)果表明其可實(shí)現(xiàn)精控施肥,。

    Abstract:

    In order to solve the problem of uneven fertilizer discharge flow of screw fertilizer feeder affecting precision control fertilization, the reason for uneven discharge of fertilizer is determined based on the simulation analysis of fertilizer movement during the discharge process,,the structure design of oblique opening fertilizer discharge port is adopted to improve the uniformity of fertilizer discharge. Using EDEM to establish simulation model of oblique opening screw fertilizer distribution apparatus. Taking the length of oblique opening x1, angle of oblique opening x2, width of opening x3 as the test factors, and the coefficient of variation of fertilizer discharge as the test index, a secondary general rotary combination design experiment was conducted. The test results showed that the order of influence of test factors on test indexes was x3、x2,、x1, and when x1 was 105mm, x2 was within range of 30°~44°, x3 was within range of 40.05~55.00mm, the variation coefficient of fertilizer discharge discharge was less than 15%, and the uniformity of fertilizer discharge was better. The bench test was used to compare the traditional and oblique opening screw fertilizer distribution apparatus. The results showed that the coefficient of variation of fertilizer discharge of the oblique opening screw fertilizer distribution apparatus was 13.59% at speed of 60r/min, which was consistent with the theoretical optimization value, and the oblique opening screw fertilizer distribution apparatus were better than the traditional screw fertilizer distribution apparatus. At the same time, based on the measured fertilizer discharge speed flow curve of the fertilizer discharger, a fertilizer discharge controller was developed and bench test was carried out. The results showed that it can achieve precise fertilization. The research result can provide some reference for improving the design of screw fertilizer distribution apparatus.

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頓國強(qiáng),吳星澎,紀(jì)欣鑫,紀(jì)文義,馬洪巖.斜口螺旋精控排肥器優(yōu)化設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(7):167-174. DUN Guoqiang, WU Xingpeng, JI Xinxin, JI Wenyi, MA Hongyan. Optimization Design and Experiment of Oblique Opening Spiral Precision Control Fertilizer Apparatus[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(7):167-174.

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  • 收稿日期:2022-11-19
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  • 在線發(fā)布日期: 2023-07-10
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