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金銀花靜電除雜裝置設(shè)計(jì)與試驗(yàn)
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國家自然科學(xué)基金項(xiàng)目(31960366)


Design and Experiment of Electrostatic Impurity Removal Device for Honeysuckle
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    針對金銀花除雜過程中編織袋絲去除效果不佳的問題,,本文基于靜電分離技術(shù),設(shè)計(jì)了一種金銀花靜電除雜裝置,。通過理論分析,,推導(dǎo)了靜電場中金銀花和編織袋絲產(chǎn)生軌跡分離的臨界條件,驗(yàn)證了靜電分離技術(shù)用于金銀花除雜具有一定的可行性,?;趩我蛩卦囼?yàn)和COMSOL電場仿真,進(jìn)一步探究了各影響因素對除雜性能的影響,,確定了靜電極形狀為圓弧形,、靜電極角度α為45°。以高壓靜電發(fā)生器的輸出電壓U,、靜電極與輥筒的間距L和輥筒轉(zhuǎn)速N為試驗(yàn)因素,,開展Box-Behnken試驗(yàn),,分別建立了除雜率和誤除率的二次回歸方程。采用響應(yīng)面分析法探明了各試驗(yàn)因素對試驗(yàn)指標(biāo)的影響規(guī)律,。通過參數(shù)尋優(yōu),,確定了該裝置的最優(yōu)工作參數(shù)為U=11.9kV、N=28r/min以及L=60mm,。臺架試驗(yàn)結(jié)果顯示,,除雜率和誤除率分別為94.47%和0.89%,滿足金銀花除雜要求,。

    Abstract:

    Based on electrostatic separation technology, an electrostatic removal device for honeysuckle was designed to solve the problem of poor removal of woven bag filaments in the removal process. Through theoretical analysis, the critical conditions for the trajectory separation of honeysuckle and woven bag filaments in the electrostatic field were deduced, and the feasibility of electrostatic separation technology for honeysuckle impurity removal was verified. Single-factor experiments and COMSOL simulations were used to investigate the effects of electrostatic electrode shape, output voltage U of the high voltage electrostatic generator, electrostatic electrode angle α, the distance L between the electrode and the roller, and roller speed N on the removal performance. The electrode shape was determined as a circular arc, and the αwas set to be 45°. The quadratic regression equations for the removal rate and the false removal rate were established by the Box-Behnken experiment, respectively. Response surface analysis was used to explore the influence of each experiment factor on the experiment index. The optimum operating parameters of the device were determined to be U=11.9kV, N=28r/min, and L=60mm. The results of the bench experiment showed that the impurity and false removal rates were 94.47% and 0.89% respectively, which met the requirements for removing impurities from honeysuckle. The device proposed effectively removed woven bag filaments from honeysuckle and may provide a reference for the design of similar herb removal devices.

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王鳳花,林玉紅,賴慶輝,王永杰,田保寧,蘇微.金銀花靜電除雜裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(8):143-154. WANG Fenghua, LIN Yuhong, LAI Qinghui, WANG Yongjie, TIAN Baoning, SU Wei. Design and Experiment of Electrostatic Impurity Removal Device for Honeysuckle[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(8):143-154.

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  • 收稿日期:2023-04-29
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  • 在線發(fā)布日期: 2023-05-25
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