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膨化顆粒飼料碰撞破碎特性分析與離散元模擬仿真
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2021YFD130003105)


Impact Breakage Characteristics and Discrete Element Simulation of Extruded Pellet Feed
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    摘要:

    為了探究在氣送過程中碰撞對(duì)膨化顆粒飼料的影響,以鱸魚膨化顆粒飼料為研究對(duì)象,,通過試驗(yàn)和仿真共同模擬膨化顆粒飼料的碰撞破碎狀況,,探究其破碎機(jī)理與破碎規(guī)律。采用水平碰撞試驗(yàn)平臺(tái),,探究不同碰撞速度對(duì)膨化顆粒飼料的破碎影響,,并采用破碎函數(shù)建立破碎尺寸與碰撞速度的擬合關(guān)系,參數(shù)擬合的決定系數(shù)大于0.99,。將膨化顆粒飼料破碎狀態(tài)劃分為:未破碎,、局部破碎、破碎和崩解4種狀態(tài),,測(cè)得試驗(yàn)中臨界碰撞速度為25.60m/s,,相對(duì)應(yīng)的氣流速度為56.29m/s。采用離散元法(DEM)建立膨化顆粒飼料的離散元模型并進(jìn)行參數(shù)標(biāo)定,?;贓DEM軟件,模擬碰撞破碎過程得到仿真中臨界碰撞速度25.20m/s,,試驗(yàn)與仿真得到的臨界破碎速度相差1.6%,。在EDEM后處理中獲得碰撞速度與破碎率和最大尺寸率的關(guān)系以及破碎率與損失能量的關(guān)系,隨著速度的增加,,破碎率增加,,而最大尺寸率減小。破碎率先呈線性變化而后呈指數(shù)變化,,但最大尺寸率一直呈指數(shù)變化,,且在兩線的交點(diǎn)25.20m/s左右出現(xiàn)斷崖式下降。當(dāng)碰撞速度小于25.20m/s時(shí),,破碎率與損失能量呈線性關(guān)系,,到達(dá)臨界破碎速度后,損失能量呈指數(shù)變化,。研究結(jié)果可為解釋膨化顆粒飼料的破碎機(jī)理提供數(shù)據(jù)支撐和理論參考,。

    Abstract:

    With the aim to explore the influence of collision on extruded pellet feed during air delivery, perch extruded pellet feed was taken as the research object to simulate the collision and breakage of extruded pellet feed through experiments and simulations, exploring the breakage mechanism and law. The horizontal collision test platform was used to explore the influence of different collision speeds on the breakage of extruded pellet feed, and the breakage function was used to establish the fitting relationship between breakage size and collision speed. The determination coefficient of parameters fitting was greater than 0.99. The breakage state of extruded pellet feed was divided into four states, unbroken, partially broken, broken, and disintegrated. The critical collision velocity was 25.60m/s, and the corresponding airflow velocity was 56.29m/s. The discrete element model of extruded pellet feed was established by discrete element method (DEM) and the parameters were calibrated. Based on EDEM software the critical breakage speed of 25.20m/s was obtained by simulating the collision breakage process, and the difference between the critical speed obtained by experiment and simulation was 1.6%. In the EDEM post-processing, the relationships between the collision speed and the breakage rate and the maximum size ratio were obtained. As the speed increased, the breakage rate was also increased. However, the maximum size ratio was decreased. The relationship between the breakage rate and the energy loss was also obtained. The figure of breakage rate showed linear change first, and then exponential change. But the maximum size rate was the exponential change. And in the intersection of the two lines at about 25.20m/s cliff-like declined. When the collision speed was less than 25.20m/s, the breakage rate was linearly related to the loss energy. After reaching the critical breakage speed, the loss energy was changed exponentially. The results provided data support and theoretical reference for explaining the breakage mechanism of extruded pellet feed.

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牛智有,江善晨,孔憲銳,耿婕,李洪成,劉靜.膨化顆粒飼料碰撞破碎特性分析與離散元模擬仿真[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(8):371-380. NIU Zhiyou, JIANG Shanchen, KONG Xianrui, GENG Jie, LI Hongcheng, LIU Jing. Impact Breakage Characteristics and Discrete Element Simulation of Extruded Pellet Feed[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(8):371-380.

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  • 收稿日期:2022-12-28
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  • 在線發(fā)布日期: 2023-03-20
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