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基于電驅(qū)動(dòng)系統(tǒng)的農(nóng)業(yè)車輛牽引負(fù)荷車設(shè)計(jì)與試驗(yàn)
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Design and Test of Agricultural Vehicle Traction Load Vehicle Based on Electric Drive System
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    摘要:

    針對(duì)傳統(tǒng)農(nóng)業(yè)車輛牽引負(fù)荷車機(jī)械結(jié)構(gòu)復(fù)雜,、存在加載死區(qū)導(dǎo)致無(wú)法實(shí)現(xiàn)全范圍加載,,采集系統(tǒng)功能單一無(wú)法實(shí)時(shí)評(píng)估被試車輛牽引性能的問(wèn)題,設(shè)計(jì)了一種基于電驅(qū)動(dòng)系統(tǒng)的農(nóng)業(yè)車輛牽引負(fù)荷車,。負(fù)荷車以最大加載牽引力150kN為設(shè)計(jì)目標(biāo),,結(jié)合對(duì)驅(qū)動(dòng)輪的受力分析,完成了其整機(jī)關(guān)鍵部件的選型設(shè)計(jì),,采用集成發(fā)動(dòng)機(jī)-電動(dòng)橋的電驅(qū)動(dòng)系統(tǒng)為核心單元,,使用轉(zhuǎn)向牽引架實(shí)現(xiàn)前橋平臺(tái)的自動(dòng)跟隨轉(zhuǎn)向。在LabVIEW RIO架構(gòu)基礎(chǔ)上,,通過(guò)FPGA搭建高算力,、高性能的測(cè)控系統(tǒng),實(shí)現(xiàn)對(duì)電驅(qū)動(dòng)系統(tǒng)電流,、電壓,、被試車輛牽引力、油耗等多種信息的采集,、無(wú)線傳輸與存儲(chǔ),,并使用模糊自適應(yīng)PID控制算法對(duì)牽引力加載進(jìn)行閉環(huán)控制。最后開展整機(jī)性能驗(yàn)證試驗(yàn),,負(fù)荷車實(shí)現(xiàn)了0~150kN范圍內(nèi)的負(fù)荷加載,,加載系統(tǒng)最大響應(yīng)時(shí)間為3.6s,最大超調(diào)量為1.61%,,實(shí)際加載牽引力與目標(biāo)牽引力最大誤差為4.5%,。整機(jī)性能驗(yàn)證試驗(yàn)表明,負(fù)荷車具備良好的牽引負(fù)荷加載性能,,其測(cè)控系統(tǒng)可實(shí)現(xiàn)被試車輛牽引性能多參數(shù)的實(shí)時(shí)準(zhǔn)確監(jiān)測(cè),,能夠完成對(duì)農(nóng)業(yè)車輛牽引性能的全面評(píng)估。

    Abstract:

    In response to the problems of complex mechanical structures and dead zones in loading, as well as a single-function collection system that cannot evaluate traction performance in real-time for traditional agricultural vehicles, an electric-driven agricultural vehicle traction load vehicle was developed. Combining the targeted design of a maximum loading traction force of 150kN with a force analysis of the driving wheel, key components of the load vehicle were selected and designed. An integrated engine-electric bridge electric drive system was used as the core unit, and a steering traction frame was innovatively used to achieve automatic steering of the front platform. Based on the LabVIEW RIO architecture, a high-performance measurement and control system was built using FPGA, enabling the collection, wireless transmission, and storage of multiple information, such as electric current, voltage, traction force, and fuel consumption. The fuzzy adaptive PID control algorithm was used for closed-loop control of traction force loading. Finally, the load vehicle was subjected to performance verification testing, achieving a range of 0~150kN load loading, with maximum response time of 3.6s, maximum overshoot of 1.61%, and maximum error of 4.5% between actual and targeted traction forces. The test results showed that the load vehicle had good traction load performance and the measurement and control system can accurately monitor multiple parameters of traction performance in real-time, providing comprehensive evaluation of agricultural vehicle traction performance.

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賈方,侯宇豪,韓建剛,溫昌凱,張勝利,謝斌.基于電驅(qū)動(dòng)系統(tǒng)的農(nóng)業(yè)車輛牽引負(fù)荷車設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(8):394-401,,410. JIA Fang, HOU Yuhao, HAN Jian'gang, WEN Changkai, ZHANG Shengli, XIE Bin. Design and Test of Agricultural Vehicle Traction Load Vehicle Based on Electric Drive System[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(8):394-401,,410.

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  • 收稿日期:2023-04-25
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  • 在線發(fā)布日期: 2023-06-02
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