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斜坡漸擴(kuò)形節(jié)流槽對比例閥微動(dòng)特性影響研究
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Influence of Slope-diverge-shaped Throttling Grooves on Micro-motion Characteristics of Proportional Valve
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    摘要:

    針對現(xiàn)有U形節(jié)流槽的比例閥在小開口處,,閥口過流面積變化梯度較為劇烈、流量增益較大,,導(dǎo)致比例閥在小開口時(shí)會產(chǎn)生啟動(dòng)不平穩(wěn),、響應(yīng)速度較慢和流量控制精度較低的問題,提出一種節(jié)流槽形狀為斜坡漸擴(kuò)形的新閥芯,。通過理論計(jì)算和模擬仿真的方法,,對比分析了U形節(jié)流槽和斜坡漸擴(kuò)形節(jié)流槽的過流面積變化梯度以及不同閥口開度下的位移特性、流量特性和閥口流動(dòng)特性,。由仿真結(jié)果可知,,相較于U形節(jié)流槽,斜坡漸擴(kuò)形節(jié)流槽在閥口開度為1mm時(shí),,閥芯位移響應(yīng)時(shí)間縮短0.04s,;在閥口開度為2mm時(shí),閥芯位移響應(yīng)時(shí)間縮短0.07s,。且斜坡漸擴(kuò)形節(jié)流槽在閥口開度較小時(shí),,穩(wěn)態(tài)液動(dòng)力更小,,流動(dòng)狀態(tài)更穩(wěn)定,,造成的流動(dòng)損耗也更小。最后進(jìn)行了試驗(yàn)驗(yàn)證,,由試驗(yàn)結(jié)果可知,,斜坡漸擴(kuò)形節(jié)流槽閥芯位移響應(yīng)時(shí)間縮短0.08s,,且閥芯流量響應(yīng)特性曲線的線性度更好。通過對仿真和試驗(yàn)結(jié)果的對比分析可知,,當(dāng)節(jié)流槽形狀為斜坡漸擴(kuò)形時(shí),,閥芯在小開口處過流面積變化梯度較小,流量增益較為平穩(wěn),,從而提高了閥的啟動(dòng)平穩(wěn)性,、響應(yīng)速度和流量控制精度,改善了比例閥微動(dòng)特性,。

    Abstract:

    For the existing proportional valve with the U-shaped throttling grooves of the main spool, the discharge area change gradient of the valve port is more severe and the flow gain is large in the small opening, resulting in poor micro-motion characteristics such as unstable start, slower response and low flow control accuracy of the proportional valve in the small opening. A throttling grooves with slope-diverge-shaped was proposed. The discharge area change gradient of U-shaped throttling grooves and slope-diverge-shaped throttling grooves were compared and analyzed by theoretical calculation and simulation methods, as well as the displacement characteristics, flow characteristics and valve port flow characteristics under different valve port openings. It can be seen from the simulation results that compared with the U-shaped throttling grooves, the response time of the slope-diverge-shaped throttling grooves was shortened by 0.04s when the opening of the valve port was 1mm. When the opening of the valve port was 2mm, the displacement response time was shortened by 0.07s. And when the slope-diverge-shaped throttling grooves valve was ported at the small opening, its steady-state hydraulic power was smaller, the flow state was more stable, and the flow loss was smaller. And the experimental results showed that the displacement response time of the spool of the slope-diverge-shaped throttling grooves was shortened by 0.08s, and the linearity of the flow response characteristic curve was better. Finally, through the comparative analysis of the simulation and experimental results, it can be seen that slope-diverge-shaped throttling grooves, the discharge area change gradient of the main valve core was smoothly in the small opening, and the flow gain was relatively stable, which improved the smoothness of valve start-up, speed of response and flow control accuracy. In summary, the slope-diverge-shaped throttling grooves realized the improvement of the micro-motion characteristics of the proportional valve.

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李娜娜,劉亞斌,魏列江,冀宏,譚振達(dá),趙保才.斜坡漸擴(kuò)形節(jié)流槽對比例閥微動(dòng)特性影響研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(8):418-426. LI Na'na, LIU Yabin, WEI Liejiang, JI Hong, TAN Zhenda, ZHAO Baocai. Influence of Slope-diverge-shaped Throttling Grooves on Micro-motion Characteristics of Proportional Valve[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(8):418-426.

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  • 收稿日期:2023-02-14
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  • 在線發(fā)布日期: 2023-05-10
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