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寧前胡仿生挖掘鏟設(shè)計與試驗
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國家自然科學(xué)基金項目(52105239)和安徽省農(nóng)業(yè)競爭力提升科技行動項目(AHSJXY202034060014)


Design and Experiment of Ning-guo Radix peucedani Bionic Digging Shovel
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    摘要:

    針對寧前胡采挖過程中挖掘阻力大的問題,,以鯊魚背鰭為研究對象,并結(jié)合農(nóng)藝要求,,設(shè)計了一款寧前胡仿生挖掘鏟,;根據(jù)摩爾-庫侖理論中土體應(yīng)力分析,當(dāng)選用鯊魚背鰭結(jié)構(gòu)作為仿生鏟的凸起結(jié)構(gòu)時,,土壤更易達(dá)到破裂狀態(tài),;通過三維掃描儀掃描鯊魚標(biāo)本,獲取鯊魚背鰭三維模型,,根據(jù)背鰭三維模型確定仿生鏟的凸起結(jié)構(gòu),,并通過NX12.0創(chuàng)建仿生挖掘鏟三維模型;利用三維掃描儀獲得寧前胡根莖外形輪廓特征,,創(chuàng)建寧前胡根莖的離散元模型,,并選用Hertz-Mindlin with JKR建立寧前胡根莖-土壤離散元復(fù)合模型;通過離散元仿真對比試驗,,得出X,、Y、Z方向顆粒位移和挖掘阻力的平均值,,分析挖掘鏟的減阻機(jī)理,,仿生鏟比平面鏟在采挖過程中阻力減小14.37%;通過開展土槽試驗,,對比根莖挖掘效果,,與仿真試驗中得出的寧前胡根莖在仿生挖掘鏟挖掘后,根莖在X,、Y,、Z方向上有更好的位移表現(xiàn),仿生鏟和平面鏟的挖掘阻力平均值分別為1342.28,、1622.73N,,仿生鏟比平面鏟在采挖過程中阻力減小17.28%,與仿真試驗得出的減阻率十分接近,,滿足寧前胡采挖過程中的減阻要求,。

    Abstract:

    To address the problem of high digging resistance during the excavation of Ning-guo Radix peucedani, a bionic digging shovel was designed with the shark dorsal fin as the research object;according to the soil stress analysis in Moore-Coulomb theory, the soil was more likely to reach the rupture state when the shark dorsal fin structure was selected as the raised structure of the bionic shovel. The shark specimen was scanned by 3D scanner, the shark dorsal fin 3D model was got, the projection structure of the bionic shovel was determined according to the dorsal fin 3D model, and the bionic digging shovel 3D model was created by NX12.0;the shape profile characteristics of the rootstock of Ning-guo Radix peucedani were obtained by 3D scanner, and the discrete element model of the rootstock of Ning-guo Radix peucedani was created, and the discrete element composite model of Ning-guo Radix peucedani rootstock-soil was established by Hertz-Mindlin with JKR;through the discrete element simulation comparison, the average values of particle displacement and excavation resistance in X, Y and Z directions were obtained from the simulation test, the drag reduction mechanism of excavating shovels was analyzed, and the resistance of the bionic shovel was reduced by 14.37% compared with the plane shovel in the excavation process;by conducting soil trench tests and comparing the rhizome excavation effect, it was basically consistent with the better displacement performance of Ning-guo Radix peucedani rhizome in X, Y and Z directions after excavation with the bionic digging shovel derived from simulation tests, and the average values of excavation resistance of the bionic shovel and the plane shovel were 1342.28N and 1622.73N, respectively. The resistance of the bionic shovel was 17.28% lower than that of the flat shovel in the excavation process, which was very close to that of the simulation test and met the requirements of resistance reduction in the excavation process of Ning-guo Radix peucedani.

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曹成茂,劉忠濱,丁武陽,吳慢玉,張雪晨,秦寬.寧前胡仿生挖掘鏟設(shè)計與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2023,54(11):102-113. CAO Chengmao, LIU Zhongbin, DING Wuyang, WU Manyu, ZHANG Xuechen, QIN Kuan. Design and Experiment of Ning-guo Radix peucedani Bionic Digging Shovel[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(11):102-113.

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  • 收稿日期:2023-06-10
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  • 在線發(fā)布日期: 2023-11-10
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