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基于EDEM-RecurDyn的玉米指夾式排種器振動(dòng)特性分析與優(yōu)化
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河南省現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系玉米全程機(jī)械化專(zhuān)項(xiàng)(HARS-22-02-G4)和河南省科技攻關(guān)項(xiàng)目(222102110032)


Simulation Analysis and Optimization of Vibration Characteristics of Corn Finger Clip Seeding Device Based on EDEM-RecurDyn Coupling
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    摘要:

    為降低振動(dòng)對(duì)指夾式排種器排種性能的影響,,設(shè)計(jì)了一種具有輔助夾持結(jié)構(gòu)的玉米指夾式排種器,,闡述了指夾式排種器工作原理,,并對(duì)輔助夾持的指夾和種盤(pán)等各關(guān)鍵構(gòu)件結(jié)構(gòu)進(jìn)行了優(yōu)化設(shè)計(jì),建立了指夾夾持動(dòng)力學(xué)模型,。運(yùn)用RecruDyn軟件建立排種器虛擬樣機(jī)模型,,基于玉米籽粒特性在EDEM軟件中構(gòu)建玉米籽粒顆粒,通過(guò)EDEM-RecurDyn耦合仿真模擬了振動(dòng)條件下排種器充種,、攜種及排種過(guò)程,,分析對(duì)指夾式排種器排種性能影響的主要因素。最后結(jié)合臺(tái)架試驗(yàn),,選取排種器作業(yè)速度,、振動(dòng)幅值和振動(dòng)頻率為試驗(yàn)因素,以排種器合格指數(shù)和漏播指數(shù)為試驗(yàn)指標(biāo)進(jìn)行排種性能試驗(yàn)驗(yàn)證,。研究表明,,指夾打開(kāi)28.65°夾持玉米籽粒時(shí),符合指夾式排種器在振動(dòng)條件下的運(yùn)動(dòng)過(guò)程,,耦合仿真分析結(jié)果與指夾式排種器實(shí)際運(yùn)動(dòng)過(guò)程基本一致,,夾持過(guò)程中指夾和種盤(pán)共同配合下能夠有效降低振動(dòng)對(duì)排種器夾持性能的影響,滿(mǎn)足設(shè)計(jì)要求,;當(dāng)作業(yè)速度為3.8km/h,、振動(dòng)幅值為5mm、振動(dòng)頻率為32.52Hz時(shí),,排種器合格指數(shù)和漏播指數(shù)分別為91.0%,、6.68%,排種器臺(tái)架驗(yàn)證試驗(yàn)得出該參數(shù)組合下排種器排種合格指數(shù)為和漏播指數(shù)分別為90.0%,、7.1%,,與理論優(yōu)化值非常接近,證明輔助夾持結(jié)構(gòu)在排種作業(yè)中可以保持較好的穩(wěn)定性,,使得排種器具有良好的排種效果,,滿(mǎn)足精密播種作業(yè)要求,為玉米精密播種裝置的改進(jìn)設(shè)計(jì)提供參考,。

    Abstract:

    To reduce the influence of vibration on the performance of the finger clip seed catcher, a corn finger clamp seed feeder with auxiliary clamping structure was designed, and the working principle was described. Besides, the key components of the auxiliary clamp were optimized, and the dynamic model of finger clip seed catcher was established. RecruDyn software was utilized to establish the virtual prototype model of seed discharge device, and corn grain particles were constructed in EDEM software based on the characteristics of corn grains. The process of seed filling, seed carrying and seed discharge in the seed discharge device under vibration conditions was simulated by EDEM-RecurDyn coupling simulation, and the main influencing factors on the performance of finger clip seed dispenser were analyzed. Finally, combined with bench tests, the operation speed, vibration amplitude and vibration frequency of the seed feeder were selected as the test factors, and the qualified index and leakage index served as the test indexes to verify the seed performance. Results showed that the simulation result showed that when the finger clip was opened at 28.65°, the corn grains were gripped, which was consistent with the motion process of the finger clip seed separator under vibration. The results of coupling simulation were basically consistent with the actual motion process of the finger clamp seed feeder. The influence of vibration on the holding performance of the finger clamp can be effectively reduced under the cooperation of the finger clamp and the seed tray, and the design requirements can be met. When the operating speed was 3.8km/h, the vibration amplitude was 5mm, and the vibration frequency was 32.52Hz, the qualified index and missing sowing index of the seed feeder were 91.0% and 6.68%, respectively. It was combined with further tests that the parameter combination metering qualified index was 90.0% and the missing sowing index was 7.1%, which proved the theory of optimal value was close to the actual tests. It was illustrated that the auxiliary clamping structure can maintain good stability in the planting operation, which made the device have a good seeding effect, and met the requirements of precision seeding operation. It provided a reference for the improved design of new corn precision seeding.

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張紅梅,張晨明,李志杰,丁力,朱晨輝,張靜.基于EDEM-RecurDyn的玉米指夾式排種器振動(dòng)特性分析與優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(s1):36-46. ZHANG Hongmei, ZHANG Chenming, LI Zhijie, DING Li, ZHU Chenhui, ZHANG Jing. Simulation Analysis and Optimization of Vibration Characteristics of Corn Finger Clip Seeding Device Based on EDEM-RecurDyn Coupling[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s1):36-46.

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  • 收稿日期:2023-05-20
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  • 在線(xiàn)發(fā)布日期: 2023-12-10
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