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紫云英聯(lián)合收獲物料分離清選機設(shè)計與試驗
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中國農(nóng)業(yè)科學院所級基本科研業(yè)務(wù)費專項(S202310),、國家綠肥產(chǎn)業(yè)技術(shù)體系建設(shè)專項資金項目(CARS-22)和中國農(nóng)業(yè)科學院主要糧經(jīng)作物初加工裝備創(chuàng)新團隊專項(31-NIAM-09)


Design and Experiment of Separating and Cleaning Machine for Chinese Milk Vetch Combine Harvest Material
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    摘要:

    針對紫云英聯(lián)合收獲物料組分構(gòu)成復雜及其小差異混雜特性,使其在分離清選作業(yè)過程中存在高含雜,、多損失等問題,,提出“先篩分,、再氣流清”的作業(yè)模式,設(shè)計了紫云英聯(lián)合收獲物料分離清選機,,并對喂料斗出口處料層厚度調(diào)節(jié)機構(gòu),、篩分裝置、集雜除塵裝置等關(guān)鍵部件進行了設(shè)計選型與參數(shù)計算,?;贒EM-CFD耦合數(shù)值模擬方法,確定了物料層調(diào)節(jié)厚度,、篩分裝置驅(qū)振振幅和吸雜管道風量調(diào)節(jié)手柄擋位等主要影響因素合理的取值范圍,,運用Minitab進行正交試驗設(shè)計,以籽粒清潔率和夾帶總損失率為響應(yīng)值,,得到影響紫云英聯(lián)合收獲物料分離清選機作業(yè)質(zhì)量的最優(yōu)因素參數(shù)組合:物料層調(diào)節(jié)厚度為16.8mm,、篩分裝置驅(qū)振振幅為35mm、吸雜管道風量調(diào)節(jié)手柄在擋位5,,此時,,籽粒清潔率均值為98.07%,夾帶總損失率均值為2.96%,,試驗結(jié)果滿足設(shè)計要求,。

    Abstract:

    China is the original country of Chinese milk vetch (Astragalus sinicus L.), and also the country with the earliest utilization and cultivation of Chinese milk vetch and the largest planting area in the world. Chinese milk vetch, also known as grass seed, Ziyunying and so on, is one of the main winter green manure crops in paddy fields of central and southern China. To enhance the machanization level of separating and cleaning of Chinese milk vetch combine harvest material, according to the complex component compositions and small difference confounding characteristics of Chinese milk vetch combine harvest materials, the operation mode of “screening first, and then air flow cleaning” was put forward, and a separating and cleaning machine for Chinese milk vetch combined harvest material was designed. Through design selection and parameter calculation of key components of the prototype, the important working parameters of the feeding hopper outlet material layer thickness adjustment mechanism, the screening device and impurity-collection and dust-removal device were determined. Based on the DEM-CFD coupled numerical simulation method, the reasonable value ranges of the main influential factors, such as the material layer adjustment thickness, the vibration amplitude of the screening device, and the air volume adjustment handle gear of the impurity-absorbing duct were confirmed, an orthogonal experimental design was conducted by using Minitab, with the grain cleaning rate and the total entrained loss rate as the response values, the optimal parameter combination that affected the operation quality of separating and cleaning machine for Chinese milk vetch combined harvest material was obtained. The prototype field validation test showed that, when the material layer adjustment thickness was 16.8mm, the screening device vibration amplitude was 35mm, and the air volume adjustment handle gear of the impurity-absorbing duct was 5, after the operation of separating and cleaning machine for Chinese milk vetch combine harvest material,the average grain cleaning rate was 98.07%, and the total entrained loss rate was 2.96%, the experimental results met the design requirements of operation machine.

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游兆延,吳惠昌,顏建春,魏海,高學梅,高嵩涓.紫云英聯(lián)合收獲物料分離清選機設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2023,54(s1):181-190. YOU Zhaoyan, WU Huichang, YAN Jianchun, WEI Hai, GAO Xuemei, GAO Songjuan. Design and Experiment of Separating and Cleaning Machine for Chinese Milk Vetch Combine Harvest Material[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s1):181-190.

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  • 收稿日期:2023-07-10
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  • 在線發(fā)布日期: 2023-12-10
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