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多功能飼草揉絲機(jī)內(nèi)物料-氣流耦合運(yùn)動(dòng)特性分析
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國家自然科學(xué)基金項(xiàng)目(52165034)和內(nèi)蒙古自治區(qū)科技計(jì)劃項(xiàng)目(2019)


Analysis of Coupling Motion Characteristics of Material and Airflow in Multi-function Forage Kneading Machine
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    摘要:

    多功能飼草揉絲機(jī)在實(shí)際應(yīng)用中存在容易堵塞以及拋扔距離不滿足使用要求等問題,,這些問題均與機(jī)內(nèi)物料-氣流耦合運(yùn)動(dòng)特性有關(guān),。為了探究揉絲機(jī)內(nèi)物料與氣流耦合運(yùn)動(dòng)規(guī)律,采用計(jì)算流體力學(xué)(Computational fluid dynamics, CFD)以及離散元(Discrete element method, DEM)耦合方法,,建立物料揉絲過程中氣流與散碎物料耦合作用模型,,并對(duì)物料與氣流之間的耦合運(yùn)動(dòng)規(guī)律進(jìn)行數(shù)值模擬,通過氣流速度測試與物料拋扔距離試驗(yàn)驗(yàn)證耦合模型與數(shù)值計(jì)算的準(zhǔn)確性,。研究表明:出料口4個(gè)測點(diǎn)的氣流速度仿真值與實(shí)測值相對(duì)誤差均在81%以內(nèi),;額定轉(zhuǎn)速范圍內(nèi)3種轉(zhuǎn)速下物料平均拋扔距離數(shù)值計(jì)算結(jié)果與實(shí)測值相對(duì)誤差均小于5%,驗(yàn)證了物料-氣流耦合模型與數(shù)值計(jì)算結(jié)果的準(zhǔn)確性,。飼草物料破碎后沿著揉碎室內(nèi)壁面做環(huán)流運(yùn)動(dòng),,并沿著出料管遠(yuǎn)離進(jìn)料口一側(cè)被拋出機(jī)外。揉絲機(jī)穩(wěn)定運(yùn)轉(zhuǎn)后室內(nèi)顆粒運(yùn)動(dòng)的最大速度始終在某一平均速度上下波動(dòng),,速度均值體現(xiàn)了物料顆粒在錘片打擊力作用下獲得動(dòng)能的大小,。顆粒物料獲得動(dòng)能越大,裝置越不易堵塞,,物料的平均拋扔距離越遠(yuǎn),。研究結(jié)果可為揉絲機(jī)內(nèi)物料-氣流耦合運(yùn)動(dòng)特性優(yōu)化、避免堵塞以及增加物料拋扔距離提供基礎(chǔ)依據(jù),。

    Abstract:

    There are some problems in the practical application of multi-function forage kneading machine, such as easy blockage and throwing distance can not meet the requirements of use, which are related to the coupling movement characteristics of material and air in the machine. In order to explore the coupling motion law of material and air flow in the kneading machine, the coupling model of air flow and loose material in the process of material crushing was established by using the coupling method of computational fluid dynamics (CFD) and discrete element method (DEM), and the coupling motion law between material and air flow was numerically simulated. The accuracy of the coupling model and numerical calculation was verified by airflow velocity test and throwing distance test. The results showed that the relative errors between the simulated and measured values of the outlet airflow velocity were within 8.1%. The relative error between the numerical calculation and the measured value of the average throwing distance of the material at the three speeds within the rated speed range was less than 5%, which verified the accuracy of the coupling model and the numerical calculation results. After the forage materials were broken, they moved circularly along the wall of the crushing room and were thrown out of the machine along the discharge pipe. After the kneading machine was stable, the maximum speed of indoor particle movement always fluctuated up and down at a certain average speed, and the average speed reflected the kinetic energy obtained by the material particles under the impact force of the hammer. The larger the kinetic energy of the granular material was, the less likely the device was to be blocked, and the farther the average throwing distance of the material was. The research provided a basis for optimizing the coupling motion characteristics of material and air flow in the kneading machine, avoiding clogging and increasing the throwing distance of material.

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裴剛,翟之平,蘭月政,石蘇川.多功能飼草揉絲機(jī)內(nèi)物料-氣流耦合運(yùn)動(dòng)特性分析[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(s2):156-163. PEI Gang, ZHAI Zhiping, LAN Yuezheng, SHI Suchuan. Analysis of Coupling Motion Characteristics of Material and Airflow in Multi-function Forage Kneading Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s2):156-163.

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  • 收稿日期:2023-06-18
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  • 在線發(fā)布日期: 2023-08-26
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