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點(diǎn)剎遞進(jìn)式棉包纏膜系統(tǒng)設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022YFD2002402)


Design and Experiment of Point-braking Type Film Wrapping System of Round Baler Cotton Picker
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    摘要:

    針對(duì)國(guó)產(chǎn)圓包式采棉機(jī)棉包纏膜技術(shù)理論研究不足,,存在送膜不暢,、包邊效果不好等問(wèn)題,,設(shè)計(jì)了一種點(diǎn)剎遞進(jìn)式棉包纏膜系統(tǒng),主要由送膜機(jī)構(gòu),、點(diǎn)剎拉緊機(jī)構(gòu)和控制單元組成,。通過(guò)研究棉包點(diǎn)剎拉緊纏膜機(jī)理,理論分析了送膜的必要條件,、導(dǎo)向器上膜成功的有效區(qū)域,、以及棉包端部包邊形成的邊界條件,確定了影響點(diǎn)剎遞進(jìn)式棉包纏膜系統(tǒng)作業(yè)性能的主要因素為打包帶速度,、點(diǎn)剎周期,、制動(dòng)時(shí)間與進(jìn)膜時(shí)間比值(制動(dòng)比),以平均棉包包邊寬度,、平均棉包密度為試驗(yàn)指標(biāo)開(kāi)展了三因素三水平二次回歸響應(yīng)面試驗(yàn),,建立了回歸模型,分析各因素對(duì)棉包纏膜系統(tǒng)作業(yè)性能的影響,,得到了點(diǎn)剎遞進(jìn)式棉包纏膜系統(tǒng)最佳工作參數(shù)為:打包帶速度156r/min,,點(diǎn)剎周期1200ms,制動(dòng)比為1.2,,以此參數(shù)組合進(jìn)行驗(yàn)證試驗(yàn),,得到棉包的平均包邊寬度為160mm,平均棉包密度193kg/m3,,試驗(yàn)結(jié)果與理論優(yōu)化值相差不超過(guò)5%,。

    Abstract:

    In view of the insufficient theoretical research on the existing cotton bale wrapping technology and the issues include frequent blockage in the film feeding process and poor edging effect in domestic round baler cotton picker, a point-braking type film wrapping system was designed. The system mainly consisted of film feeding device, point-braking tensioning device, and control unit. By studying the film wrapping mechanism of cotton round bales, the necessary conditions for film feeding, the effective area of successful film feeding on the guide device, and the boundary conditions for the formation of edge wrapping at the ends of the cotton package were theoretically analyzed. A three-factors, three-levels quadratic regression orthogonal test was conducted with packing belt speed, point-braking cycle, the ratio of braking time to film feeding time (referred to as the braking ratio) as the test factors, and the average edge width of the cotton package and the average cotton bale density as the test indexes. A regression model was established to analyze the impact of each factor on the film wrapping system. The optimized working parameters was as follows: packing belt speed of 156r/min, point-braking cycle of 1200ms and braking ratio of 1.2. The combination of these parameters was tested in the field, the average edge width was 160mm and the average cotton bale density was 193kg/m3. The experimental results differed from the theoretically optimized values by less than 5%. The research results can provide reference for the design of cotton packaging and harvesting machinery.

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趙亞寧,郝付平,韓樹(shù)杰,韓科立,馮小川,黃濤.點(diǎn)剎遞進(jìn)式棉包纏膜系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(s2):173-180. ZHAO Yaning, HAO Fuping, HAN Shujie, HAN Keli, FENG Xiaochuan, HUANG Tao. Design and Experiment of Point-braking Type Film Wrapping System of Round Baler Cotton Picker[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s2):173-180.

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  • 收稿日期:2023-06-25
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  • 在線發(fā)布日期: 2023-08-12
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