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精密鏜床旋轉(zhuǎn)軸幾何誤差完備性測(cè)量與辨識(shí)
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國(guó)家自然科學(xué)基金項(xiàng)目(52065053,、52365058,、52365064)、內(nèi)蒙古關(guān)鍵技術(shù)攻關(guān)項(xiàng)目(2021GG0255),、內(nèi)蒙古自治區(qū)高等學(xué)校創(chuàng)新團(tuán)隊(duì)發(fā)展計(jì)劃支持項(xiàng)目(NMGIRT2213),、內(nèi)蒙古自治區(qū)直屬高校基本科研業(yè)務(wù)費(fèi)項(xiàng)目(ZTY2023005,、JY20230043),、內(nèi)蒙古自治區(qū)高等學(xué)校青年科技英才支持計(jì)劃項(xiàng)目(NJYT23043)和內(nèi)蒙古自然科學(xué)基金項(xiàng)目(2023LHMS05018、2023LHMS05017)


Completeness Measurement and Identification of Geometric Error of Rotary Axis of Boring Machine
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    摘要:

    針對(duì)四軸臥式鏜床旋轉(zhuǎn)軸需測(cè)幾何誤差的數(shù)目不統(tǒng)一與完備性缺失的問(wèn)題,提出了基于形狀創(chuàng)成函數(shù)的四軸臥式鏜床旋轉(zhuǎn)軸PIGEs形成機(jī)理分析方法與旋轉(zhuǎn)軸完備幾何誤差測(cè)量辨識(shí)方法,?;谛螤顒?chuàng)成機(jī)理構(gòu)建了臥式鏜床幾何誤差創(chuàng)成函數(shù),確定了旋轉(zhuǎn)軸可通過(guò)誤差補(bǔ)償進(jìn)行調(diào)整的最少與位置無(wú)關(guān)的幾何誤差(Position-independent geometric error, PIGEs)數(shù)目,。建立了臥式鏜床旋轉(zhuǎn)軸4項(xiàng)PIGEs,、6項(xiàng)與位置有關(guān)的幾何誤差(Position-dependent geometric error, PDGEs)、6項(xiàng)安裝誤差(Setup error, SEs)與球桿儀(Double ball bar, DBB)測(cè)量軌跡半徑之間的完備性函數(shù)模型,,設(shè)計(jì)了基于DBB的四軸聯(lián)動(dòng)Viviani曲線測(cè)量軌跡,,構(gòu)建了旋轉(zhuǎn)軸6項(xiàng)PDGEs的NURBS表征與PIGEs、SEs辨識(shí)方法,。開(kāi)展了誤差補(bǔ)償對(duì)比實(shí)驗(yàn)驗(yàn)證,,結(jié)果表明,利用幾何誤差完備性測(cè)量與辨識(shí)結(jié)果進(jìn)行誤差補(bǔ)償,,較僅單一補(bǔ)償6項(xiàng)PDGEs可提升圓軌跡測(cè)量精度40.69%,。

    Abstract:

    To address the problem that the number of geometric errors were inconsistent and incompleteness which needed to be measured for the rotary axis of four axis horizontal boring machine, an analyzing methodology of PIGEs formation mechanism based on the shape generation function and a method of the completeness measuring, identifying geometric errors of the rotary axis were proposed for a four axis horizontal boring machine. Firstly, the generation function of PIGEs of horizontal boring machines was constructed based on the shape generation mechanism, and the minimum number of position-independent geometric error (PIGEs) that the rotary axis can be adjusted through error compensation was determined. Secondly, the completeness function model was established consisted of four terms PIGEs, six terms position-dependent geometric error (PDGEs), six terms setup error (SEs) and DBB measurement track radius length of the rotary axis of horizontal boring machine, the Viviani curve measurement track based on DBB was designed based four-axis synchronized motion, and the NURBS characterization of six item PDGEs, identification methods of PIGEs, and SEs of the rotary axis were constructed. Finally, the comparative experiment by error compensating was carried out. The results showed that the error compensation using the geometric error completeness measurement and identification results included four terms PIGEs, six terms PDGEs, and six terms SEs can improve the measurement accuracy of circular trajectory by 40.69% compared with that of compensate six PDGEs simply.

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郭世杰,丁強(qiáng)強(qiáng),鄒云鶴,薩日娜,唐術(shù)鋒.精密鏜床旋轉(zhuǎn)軸幾何誤差完備性測(cè)量與辨識(shí)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(1):446-458. GUO Shijie, DING Qiangqiang, ZOU Yunhe, SA Rina, TANG Shufeng. Completeness Measurement and Identification of Geometric Error of Rotary Axis of Boring Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(1):446-458.

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  • 收稿日期:2023-08-30
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  • 在線發(fā)布日期: 2023-10-05
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