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玉米籽粒收獲機組合篩面預篩分式清選裝置設計與試驗
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新疆維吾爾自治區(qū)重點研發(fā)計劃項目(2022B02016)


Design and Experiment of Pre-screening Cleaning Device for Combined Screen Surface of Corn Grain Harvester
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    摘要:

    針對目前玉米籽粒收獲機不能適應15kg/s以上的大喂入量清選需要,,設計了一種具備預清選功能的清選裝置。首先對玉米脫出物離開螺旋輸送器到達預清選篩前的玉米籽粒進行受力分析,,然后對曲柄連桿機構(gòu)的運動模型加以簡化,。其次分析玉米籽粒在篩面上的運動狀態(tài);對離心風機葉輪,、蝸殼進行設計計算,。采用單因素試驗確定風機轉(zhuǎn)速、振動頻率,、上篩篩孔開度取值范圍,;以風機轉(zhuǎn)速、振動頻率,、上篩篩孔開度為試驗因素,,以籽粒含雜率和清選損失率為評價指標,設計三因素三水平中心組合試驗,,建立各因素與指標之間的回歸模型,。通過響應曲面方法對試驗結(jié)果進行分析,并采用Design-Expert12對回歸模型進行多目標優(yōu)化,。玉米脫出物喂入量為16kg/s時,,得出較優(yōu)組合為:風機轉(zhuǎn)速1202.50r/min、振動頻率5.41Hz,、上篩篩孔開度18mm,,在此條件下籽粒含雜率為0.79%,清選損失率為1.10%,;驗證試驗結(jié)果表明,,當風機轉(zhuǎn)速1200r/min、振動頻率5Hz、上篩篩孔開度18mm時,,籽粒含雜率為0.82%,,清選損失率為1.14%,試驗值與優(yōu)化值相對誤差小于5%,,與傳統(tǒng)雙層往復振動篩清選裝置相比籽粒含雜率降低2.07個百分點,,清選損失率降低2.13個百分點,證明所設計合理,。

    Abstract:

    In view of the fact that the current corn grain harvester can not meet the need of large feeding quantity cleaning above 15kg/s, a kind of cleaning device with pre-cleaning function was designed. Firstly, the stress analysis of corn grains before the extruder leaved the screw conveyor and reached the pre-cleaning screen was carried out, and then the motion model of the crank linkage mechanism was simplified. Secondly, the motion state of corn grains on the sieve surface was analyzed. The impeller and volute of centrifugal fan were designed and calculated. The single factor test was used to determine the fan speed, vibration frequency and the value range of the upper screen opening. With the fan speed, vibration frequency and the opening of the upper screen as test factors, and the grain impurity content and cleaning loss rate as evaluation indexes, the three-factor and three-horizontal center combined test was designed to establish a regression model between the factors and indexes. The test results were analyzed by response surface method, and the regression model was optimized by DesignExpert 12. When the feeding amount of corn extract was 16kg/s, the optimal combination was obtained. The test results showed that the fan speed was 1202.50r/min, the vibration frequency was 5.41Hz, and the opening of the upper screen was 18mm. Under these conditions, the grain impurity content was 0.79% and the cleaning loss rate was 1.10%. The verification test showed that the speed of the fan was 1200r/min, the vibration frequency was 5Hz, and the opening of the upper screen was 18mm. At this time, the kernel impurity content was 0.82%, the cleaning loss rate was 1.14%, the relative error between the test value and the optimization value was less than 5%, and the kernel impurity content was 2.07 percentage points lower than that of the traditional double-layer reciprocating vibrating screen cleaning device. The loss rate of cleaning was reduced by 2.13 percentage points, which proved that the design was reasonable and met the national cleaning standard.

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王飛,阿力木·買買提吐爾遜,張俊三,李謙緒,徐路明.玉米籽粒收獲機組合篩面預篩分式清選裝置設計與試驗[J].農(nóng)業(yè)機械學報,2024,55(5):135-147,,166. WANG Fei, ALIMU Maimaitituersun, ZHANG Junsan, LI Qianxu, XU Luming. Design and Experiment of Pre-screening Cleaning Device for Combined Screen Surface of Corn Grain Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(5):135-147,166.

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  • 收稿日期:2023-10-09
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  • 在線發(fā)布日期: 2024-01-02
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