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聯(lián)合收獲機(jī)與油菜直播機(jī)連接導(dǎo)軌式懸掛裝置研究
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湖北省農(nóng)業(yè)農(nóng)村領(lǐng)域重點(diǎn)研發(fā)計劃(2021BBA240),;財政部和農(nóng)業(yè)農(nóng)村部:國家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系CASR-12-27和湖北省農(nóng)機(jī)裝備補(bǔ)短板核心技術(shù)應(yīng)用攻關(guān)項目(HBSNYT 202216)


Development of Guide Rail Hitch Device Connecting Combine Harvester and Rapeseed Direct Seeding Machine
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    摘要:

    針對長江中下游地區(qū)聯(lián)合收獲機(jī)保有量大,、利用率低,拖拉機(jī)常規(guī)三點(diǎn)懸掛裝置縱向尺寸大,、結(jié)構(gòu)復(fù)雜導(dǎo)致機(jī)組轉(zhuǎn)彎半徑大,、重心不穩(wěn)等問題,基于模塊化設(shè)計方法設(shè)計了一種用于連接聯(lián)合收獲機(jī)與油菜直播機(jī)的導(dǎo)軌式懸掛裝置,。在對常規(guī)三點(diǎn)懸掛裝置運(yùn)動學(xué)分析基礎(chǔ)上,,從結(jié)構(gòu)緊湊、重心穩(wěn)定等方面分析確定了懸掛裝置的整體結(jié)構(gòu)及工作原理,?;趯?dǎo)軌式懸掛裝置與聯(lián)合收獲機(jī)和油菜直播機(jī)的適配關(guān)系,從幅寬,、重心以及耕深匹配性對其進(jìn)行理論分析,,確定了懸掛裝置作業(yè)參數(shù)和結(jié)構(gòu)參數(shù)。利用ANSYS Workbench仿真軟件對懸掛裝置進(jìn)行了自由狀態(tài)下的模態(tài)分析,,通過分析機(jī)架外部激振頻率特點(diǎn)和仿真結(jié)果,,提出懸掛裝置結(jié)構(gòu)改進(jìn)方案,優(yōu)化后裝置前6階頻率分別為54.09,、66.35,、83.16、130.01,、143.52,、174.88Hz,均不在外部激振頻率范圍內(nèi),;對優(yōu)化后的懸掛裝置進(jìn)行靜力學(xué)分析,,結(jié)果表明,懸掛裝置在提升最高點(diǎn)和作業(yè)狀態(tài)下的應(yīng)力分別為50.531,、140.56MPa,,小于許用應(yīng)力156.67MPa。田間試驗結(jié)果表明,,整機(jī)運(yùn)行穩(wěn)定,,當(dāng)機(jī)具以前進(jìn)速度3.6km/h進(jìn)行田間試驗時,,其耕深穩(wěn)定性系數(shù)為87.42%,,碎土率為84.41%,秸稈埋覆率為76.32%,,廂面平整度為22.93mm,,各項試驗指標(biāo)均滿足油菜播種質(zhì)量要求。

    Abstract:

    Aiming at the issues of large inventory but low utilization of combined harvesters in the mid-lower reaches of the Yangtze River, as well as the problems of the longitudinal dimension of the conventional three-point hitch of tractors being large and the structure being complex, resulting in a large turning radius and unstable center of gravity for the unit, a guide rail hitch device suitable for connecting a combined harvester with a rapeseed direct seeding machine was developed by using a modular design approach. Based on the kinematics analysis of the conventional three-point hitch, the overall structure and working principle of the guide rail hitch device were determined from the aspects of compact structure and stable center of gravity. According to the matching relationship between the guide rail hitch device and the combine harvester and rapeseed direct seeding machine, theoretical analysis was carried out from the matching of width, center of gravity and tillage depth, and the operating parameters and structural parameters of the hitch device were determined. The ANSYS Workbench simulation software was used to carry out the modal analysis of the hitch device in a free state. By analyzing the characteristics of the external excitation frequency of the frame and the simulation results, an improvement plan for the structure of the hitch device was proposed. And the first six frequencies of the optimized device were 54.09Hz, 66.35Hz, 83.16Hz, 130.01Hz,143.52Hz and 174.88Hz, which were not within the range of the external excitation frequency. The static analysis of the optimized hitch device showed that the stress values of the suspension device at the highest lifting point and operating state were 50.531MPa and 140.56MPa, respectively, which were less than the allowable stress of 156.67MPa. The field test results showed that the whole machine ran stably. When the field test was carried out with the forward speed of 3.6 km/h, the stability of the ploughing depth was 87.42%, the soil breaking rate was 84.41%, the straw burying rate was 76.32%, and the flatness of the cage was 22.93mm. The test results showed that all the test indexes met the quality requirements of rape sowing.The research result can provide an idea for the research of a multi-purpose device.

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康艷,廖慶喜,林建新,韓靜軒,萬星宇.聯(lián)合收獲機(jī)與油菜直播機(jī)連接導(dǎo)軌式懸掛裝置研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2024,55(7):111-123. KANG Yan, LIAO Qingxi, LIN Jianxin, HAN Jingxuan, WAN Xingyu. Development of Guide Rail Hitch Device Connecting Combine Harvester and Rapeseed Direct Seeding Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(7):111-123.

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  • 收稿日期:2023-11-03
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  • 在線發(fā)布日期: 2024-07-10
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