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鍘草機切碎輥作物喂入矢角參數(shù)模型建立與試驗
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國家重點研發(fā)計劃項目(2016YFD0701700)和山東省果品產(chǎn)業(yè)技術(shù)體系崗位專家專項(SDAIT-06-12)


Development and Experiment of Crop Feeding Angle Parameter Model in Chopping Roll of Hay Cutter
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    摘要:

    飼草收獲機作物喂入矢角(輥(葉片)軸心至喂入點矢徑的水平夾角)對切碎輥轉(zhuǎn)矩負荷及切碎性能有重要影響,,通過檢測傳動帶壓力與作物喂入矢角的關(guān)系,對收獲機切碎特性與作物切碎過程進行了運動學(xué),、動力學(xué)分析,,揭示了飼草作物切碎質(zhì)量、能耗與作物喂入矢角的關(guān)系,,建立收獲機切碎輥作物喂入矢角數(shù)學(xué)模型并進行了優(yōu)化,。試驗結(jié)果表明,當(dāng)優(yōu)化參數(shù)組作物單位長度喂入量為5.5kg/s,、切碎輥轉(zhuǎn)速為1600r/min,、傳動帶初始壓力為1.2MPa時,該作業(yè)參數(shù)組下切碎作物喂入矢角數(shù)學(xué)模型精度最高,,準(zhǔn)確率達79.52%,,模型偏差為0.491MPa(0.957rad),能夠有效表征鍘草機切碎作業(yè)負荷,,同時在保證作物切碎質(zhì)量下提高了鍘草機作業(yè)能力,,優(yōu)化的切碎喂入矢角模型下切碎擾動響應(yīng)時間縮短約26.41%,單位作業(yè)能耗減小約11.36%,。該切碎作物喂入矢角模型豐富了鍘草機切碎作業(yè)的建模方法,,為飼草作物類鍘草機負荷控制系統(tǒng)設(shè)計提供了參考。

    Abstract:

    The feeding sagittal angle of the forage harvester has a significant impact on the torque load and cutting performance of the cutting roller. By detecting the relationship between the transmission belt pressure and the feeding sagittal angle of the crop, kinematic and dynamic analysis was conducted on the cutting characteristics of the harvester and the crop cutting process. The relationship between the cutting quality, energy consumption, and the feeding sagittal angle of the forage crop was revealed. A mathematical model for the feeding sagittal angle of the harvester’s cutting roller was established and optimized. The experimental results showed that when the crop feeding amount in the optimized parameter group was 5.5kg/s, the cutting roller speed was 1600r/min, and the initial pressure of the transmission belt was 1.2MPa, the mathematical model accuracy of the cutting crop feeding sagittal angle under this operation parameter group was the highest, with an accuracy of 79.52% and a model deviation of 0.491MPa (0.957rad), which can effectively represent the cutting load of the hay cutter. At the same time, the cutting ability of the hay cutter was improved while ensuring the quality of crop cutting. Under the optimized cutting feeding sagittal angle model, the cutting disturbance response time was shortened by about 26.41%, and the unit operation energy consumption was reduced by about 11.36%. The establishment of the sagittal angle model for feeding the chopped crops enriched the modeling method for the cutting operation of the hay cutter, providing a reference for the design of the load control system of the hay cutter for similar forage crops.

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王征,宋占華,劉平,閆銀發(fā),李揚,任龍龍,宋月鵬.鍘草機切碎輥作物喂入矢角參數(shù)模型建立與試驗[J].農(nóng)業(yè)機械學(xué)報,2024,55(7):200-211. WANG Zheng, SONG Zhanhua, LIU Ping, YAN Yinfa, LI Yang, REN Longlong, SONG Yuepeng. Development and Experiment of Crop Feeding Angle Parameter Model in Chopping Roll of Hay Cutter[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(7):200-211.

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  • 收稿日期:2024-02-28
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  • 在線發(fā)布日期: 2024-07-10
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