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考慮連桿和關節(jié)柔性的工業(yè)機器人大臂靜動態(tài)性能優(yōu)化
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國家自然科學基金項目(51965025),、云南省重點研發(fā)計劃——國際科技合作專項(202003AF140007)和云南省基礎研究計劃面上項目(202201AT070103)


Optimization of Static and Dynamic Performance of Industrial Robot Forearm Considering Flexibility
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    摘要:

    為提高工業(yè)機器人整體性能,減小其靜動態(tài)性能誤差,,提出一種綜合考慮工業(yè)機器人連桿和關節(jié)柔性的拓撲優(yōu)化方法,。將機器人動力學與拓撲優(yōu)化相結合,以變密度法(Solid isotropic material with penalization,SIMP)為基礎,,通過線性加權和法建立工業(yè)機器人大臂的多目標拓撲優(yōu)化函數模型,,基于柔性多體動力學理論,利用有限元軟件和多體動力學軟件建立含關節(jié),、連桿柔性的機器人剛柔耦合動力學仿真模型,,獲得機器人在極限工況下大臂載荷譜,最后,,利用層次分析法確定優(yōu)化目標函數中各子目標的權重系數,,并對函數進行求解。優(yōu)化結果顯示,,優(yōu)化后機器人大臂剛度和固有頻率都得到提高,,并且質量下降18.71%,。通過虛擬樣機技術重構機器人模型,并對其整體進行分析,,結果表明,,最大負載作用下,機器人最大變形量從0.208mm降至0.188mm,,靜態(tài)變形量誤差減小9.62%,;動態(tài)定位誤差從0.777mm降至0.687mm,定位精度提高11.58%,。上述拓撲優(yōu)化方法為提升工業(yè)機器人整體靜動態(tài)性能提供了有效的理論參考,。

    Abstract:

    With the development of automation technology, industrial robots are widely used in various fields, in order to improve the overall performance of industrial robots and reduce their static and dynamic performance errors, a topology optimization method that integrally took into account the flexibilities of connecting rods and joints of industrial robots was proposed. Combining robot dynamics and topology optimization, the multi-objective topology optimization function model of industrial robot forearm was established by linear weighted sum method based on the solid isotropic material with penalization (SIMP), based on the theory of flexible multi-body dynamics, the simulation model of robot rigid-flexible coupling dynamics with joints flexibilities and connecting rods flexibilities was established by using the finite element software and multi-body dynamics software, and the load spectra of the robot forearm was obtained in the extreme working conditions. Finally, the weight coefficients of each sub-objective in the optimization objective function were determined by using hierarchical analysis and the function was solved. The optimization result showed that the stiffnesses and natural frequencies of the optimized robot forearm were improved, the robot forearm was lightened by 18.71% from 20.233kg to 16.477kg. The robot model was reconstructed by virtual prototype technology and its whole was analyzed, and the result showed that the maximum deformation displacement of the robot was decreased from 0.208mm to 0.188mm under the maximum load, and the static deformation error was reduced by 9.62%, the dynamic localization error was decreased from 0.777mm to 0.687mm, and the localization accuracy was improved by 11.58%. The above topology optimization method provided an effective theoretical reference for improving the overall static-dynamic performance of industrial robots.

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肖正明,段俊杰,周川,余世科,伍星.考慮連桿和關節(jié)柔性的工業(yè)機器人大臂靜動態(tài)性能優(yōu)化[J].農業(yè)機械學報,2024,55(7):449-458. XIAO Zhengming, DUAN Junjie, ZHOU Chuan, YU Shike, WU Xing. Optimization of Static and Dynamic Performance of Industrial Robot Forearm Considering Flexibility[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(7):449-458.

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  • 收稿日期:2023-10-31
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  • 在線發(fā)布日期: 2024-07-10
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