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基于康達效應的玉米小區(qū)收獲機除雜裝置設計與試驗
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山東省主要農作物機械化生產裝備協同創(chuàng)新中心開放項目和國家重點研發(fā)計劃項目(2023YFD2000400)


Design and Experiment of Separating Impurities Device for Corn Plot Test Harvester Based on Coanda Effect
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    摘要:

    為了提高玉米小區(qū)收獲機二級除雜作業(yè)效率和質量,解決傳統清選除雜裝置體積大,、流場穩(wěn)定性差,、流場穩(wěn)定所需時間長等問題,本文基于氣流康達效應設計了一種翼型曲面除雜裝置,,并結合流場理論分析及計算流體動力學與模擬離散元法(CFD-DEM)耦合仿真試驗確定其結構參數,。通過對流場中的顆粒進行受力分析得知,曳力加速度主要受顆粒密度與直徑的影響,。設置單因素試驗研究該裝置對不同密度,、不同直徑的顆粒混合物分離效果,,擬合并得出顆粒各密度,、直徑與其軌跡線偏轉角的關系方程。通過臺架試驗驗證該裝置對玉米脫出混合物中輕質雜質分離功能的可行性,試驗結果表明籽粒含雜率低至1.014%,,作業(yè)性能指標滿足設計要求,。

    Abstract:

    A device with a wing-shaped curved surface was designed to separate impurities based on the principle of the Coanda effect. The device improved the operational efficiency and separation quality of the second-stage impurity separation device of a corn breeding plot harvester. Moreover, the device solved some problems of conventional devices for cleaning and separating impurities, such as large size, poor flow field stability, and long time to stabilize the flow field. The structural parameters of the device were determined by the theoretical analysis of the gas flow field and the simulation tests by using computational fluid dynamics and discrete element method. Particles in the flow field experienced complex forces, among which the trailing force was the most effective for separating small particles. The magnitude of particle trailing acceleration was mainly influenced by particle density and diameter. Therefore, two sets of single-factor tests were conducted to investigate the separation effect of the device on particle mixtures with different densities and diameters, respectively. By analyzing the experimental results of the single-factor tests, the relationship equations between the density particles and their streamline deflection angles and the relationship equations between the diameter particles and their streamline deflection angles were obtained. Finally, the bench test results showed that the wing-shaped curved surface impurity separation device had a feasible separation function for the light impurities in the mixture after corn threshing. The bench test data indicated that the impurity content of corn kernels was as low as 1.014%, and the operational performance index of this device met the expected design requirements.

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鮑國丞,張振東,楊曉微,劉立晶,李建東,呂洲翼,楊薇.基于康達效應的玉米小區(qū)收獲機除雜裝置設計與試驗[J].農業(yè)機械學報,2024,55(10):234-243. BAO Guocheng, ZHANG Zhendong, YANG Xiaowei, LIU Lijing, LI Jiandong, Lü Zhouyi, YANG Wei. Design and Experiment of Separating Impurities Device for Corn Plot Test Harvester Based on Coanda Effect[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(10):234-243.

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  • 收稿日期:2023-12-21
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  • 在線發(fā)布日期: 2024-10-10
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